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New Mopar Severe Duty Fuel Filter Installed (2012 Install)

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Cummins builds 2 millionth engine for Chrysler

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Here are pics with the filter assembly installed prior to the lines being plumbed in, coating removed before compression fittings installed, and with the skid plate put back on. As you can see, the location is fully protected by the skid plate. The electrical harness was installed after these pictures were taken. Fit is perfect, and works exactly as designed.

*** I had to move the pictures due to folks copying the pictures without permission.

*** Please use this link: http://www.emac2.org/9.html


Came from Steve White Motors - here's the thread...



http://www.cumminsforum.com/forum/s...ew-mopar-severe-duty-fuel-filter-235-s-h.html
 
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Here are some more details along with the research we did with Cummins QuickServe on this:

Here are the details direct from Cummins QuickServe:
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Diesel Fuel

Diesel fuel performs three major functions in a Cummins® diesel engine.

It supplies all the energy for the engine.
It cools and lubricates the precision parts of the engine's fuel pump and injectors.
It enables emissions controlled engines to meet regulated emissions levels.
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Fuel Cleanliness

This section explains the importance of fuel cleanliness to the successful operation of Cummins® Engines.

Modern fuel systems have been developed to reduce emissions and fuel consumption, and improve engine performance. These high pressure systems operate at pressures approaching 2100 bar [30,500 psi] and with component match clearances typically from 2 to 5 microns for injectors. At these pressures, very small, hard particles are potential sources of fuel system malfunction.

Excessive contamination of diesel fuel can cause premature clogging of diesel fuel filters and/or premature wear of critical fuel injection system parts. Depending on the size and nature of the particles, this can lead to:

Reduced component life.
Component malfunction.
Fuel system and/or engine failure.

Determining fuel cleanliness requires measuring both the size and number of particles per size class in the fuel, i. e. the particle size distribution. The International Standards Organization (ISO) has developed a protocol for expressing the level of contamination by coding the size distribution called ISO 4406.

ISO 4406 cleanliness codes are expressed as a series of three numbers (x/x/x), which correspond respectively to the number of particles greater than 4, 6, and 14 microns. For example, the numbers in the ISO 4406 rating of 18/16/13 translate to:

18 - Up to 2,500 particles larger than 4µm (per mL of fuel)
16 - Up to 640 particles larger than 6µm (per mL of fuel)
13 - Up to 80 particles larger than 14µm (per mL of fuel)

Engine builders and fuel injection equipment manufacturers have found that the particles greater than 4 microns and greater than 6 microns are particularly critical to the durability of the fuel injection system. They also recognize that the fuel systems must tolerate hard particles smaller than 4 microns that are difficult to filter out, even with the finest filtration. To maximize the efficiency and effectiveness of filtration, Cummins Inc. has adopted the recommendation of the World Wide Fuel Charter that fuel supplied to engines meet the ISO 4406 code of 18/16/13 maximum for respectively 4, 6, and 14 micron particle sizes.

Cummins Inc. recommends that if the fuel does not meet the ISO cleanliness code of 18/16/13 when supplied to the engine, additional filtration be applied before the fuel is delivered to the equipment's fuel tank. A Cummins® Distributor or Cummins Filtration™ representative can supply hardware and additional filtration guidance and can recommend countermeasures such as improved fuel quality from the fuel supplier, and/or better fuel handling, storage, dispensing, and fuel tank cleaning techniques.


https://quickserve.cummins.com/qs2/pubsys2/xml/en/bulletin/3379001.html
 
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Got a part number? and how much? (approx)

Does this extend the interval for the engine mounted filter? That would be a good selling point, as changing that thing (unscrewing the cap) sucks.

edit--- i see the cumminsforum post now. . hmm

-j
 
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Got a part number? and how much? (approx)

Does this extend the interval for the engine mounted filter? That would be a good selling point, as changing that thing (unscrewing the cap) sucks.

edit--- i see the cumminsforum post now. . hmm

-j

Wondering why you think it is hard to remove the cap? I used a socket, long extension and ratchet wrench.
 
Got a part number? and how much? (approx)

Does this extend the interval for the engine mounted filter? That would be a good selling point, as changing that thing (unscrewing the cap) sucks.

edit--- i see the cumminsforum post now. . hmm

-j
It may not restrict as fast but no there is no official extension,,,,,,
 
I didn't know this existed, is it plug and play for a C&C? what is the micron filtration on it, or does it just give more of filtering surface with the same micron filtration.
 
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OK, I read the thread on the Cummins Forum.

Bob4x4, what is the proper procedure for cutting the aluminum fuel line, and how do you prevent debris from going downstream? Is there a special tool other than a pipe cutter?
 
Bob4x4:
I have had my eye on the DPP generic filtration kit that mounts behind the transfer case. It comes with an L shaped bracket. Is it okay to drill into the frame to mount the bracket?
Thanks, Steve Whalen
 
Bob4x4:
I have had my eye on the DPP generic filtration kit that mounts behind the transfer case. It comes with an L shaped bracket. Is it okay to drill into the frame to mount the bracket?
Thanks, Steve Whalen
Yes I have drilled and tapped many trucks.
 
OK, I read the thread on the Cummins Forum.

Bob4x4, what is the proper procedure for cutting the aluminum fuel line, and how do you prevent debris from going downstream? Is there a special tool other than a pipe cutter?

It is a ss line. I use a strong tubing cutter,there should be plenty of fuel running from both directions to flush out what little debris there will be.
 
Thanks, I will look into the new filter. BTW, I seem to remember seeing a WIF icon on my dash, is it not used with the stock filter? Why would Dodge put it there if its not used?
 
Unless things have changed or I am wrong, the filter is only available at Chrysler. The threading is different for this filter something like 1-16 threads, Fleetguard FS5320 for example has 1-14 threads.
 
That's pretty sweet! If I recall correctly, these were going for approx $500 when first advertised. Just curious... do you see any significant fuel pressure drops adding more in-line filtration?

Thanks, Ron
 
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