Hello Frustrated,
I have been fighting the exact same thing. My truck is a new 2014, crew cab, 4X4, DRW, Aisin, Long horn with Alcoa wheels.
I have been trying several options to stop the passenger seat paint shaker option. My vibration is exactly as you describe, it comes and goes every 10 or 20 seconds. I also have a bad vibration a 35-40MPH and then again any speed over 65MPH. The truck couldn’t be more smooth at 60MPH. I have tried all the same tests; Loaded heavy, tire pressure, road force, even new tires. Nothing has fixed my truck.
My dealer did try a lot of remedies, but in the end they only reduced the vibration a small amount. I do give them credit for keeping the truck without continually trying to give it back with the typical “We think we might have it”. The service manager drove it repeatedly and called several times telling me, “Yep it still shakes and we don’t know why yet.” In the end I eventually had to take the truck and start using it.#@$%!
In my opinion the vibration has nothing to do with my tires or wheels and here is why:
-First the dealer road force balanced the original equipment. This did help but only about 25% reduction.
-The dealer test drove the truck with a set of Alcoas from another DRW longhorn on the lot. I did not drive the truck that day, but the service manager said it was no better, and put my rims back on.
-At my own cost the dealer swapped my tires for Michelin LTX MS2. Most threads indicated a very good result from swapping tires. So it thought I would foot the bill if it might stop the shaking. This did not help me at all. In fact the truck shook worse with the new tires.
-I had a third party tire shop road force balance the new Michelin tires. The report showed them all very low; I believe they all balanced to less than 10. The guys at this shop took the tire to check rim run out with a dial indicator. I don't have all of the results but i believe the worst rim had less than .004" run out. After the balance, I was back to about the same shaking as the stock tires road forced. The truck still shook very bad.
-I played around indexing the rear duals. I turned the outside tires in ¼ turn increments to the inside tires. This had no effect.
-I tried swapping in the spare in different spots. This had no effect at all.
-I have lowered my rear tire pressure to 35 inside and 40 outside for empty commuting. This did help a very small amount.
I then ordered a set of CentriMatic dynamic road force balancers. This too seemed to help a little bit. These balacners seemed to stop each shack cycle quicker. So the truck would only oscillate two or three shakes then stop. But the very marginal gains at highway speed was far outweighed the crazy annoying “wooshing” sound at low speed. The small bee-bees inside the discs make noise until up to speed. So for now, the CentriMatics are off the truck.
In my opinion the vibration is systematic. The new frame (especially the 3500) is extremely rigid. I believe the vibration comes from a harmonic which is in the drive train. The older trucks had enough elasticity to dampen the oscillations. Now the very smallest bump in the road causes the truck to ring like a toning fork. My 97 Ram 3500 DRW 4X4 road way better. So for sure there is room for improvement.
My next step is trying a set of Sulastic rear spring shackles.
I have read soooo many complaints about this. Hopefully someone will hit on the culprit, and we will get to enjoy our $70K trucks!
Any way, for now- My wife still loves riding the passenger seat if you know what I mean!!!!!!:--)