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P-0148 engine code, FASS?

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What service does my 06 3500 need?

5.9 Won't start.

Have just under 200k on my '03 SO. Very very very dependable and almost no problems in 15 years. About two weeks ago I started to notice a loud whining, which to me sounded like a fuel pump noise. Truck ran fine, but brought it into the shop for regular maintenance and a drip from the trans. They said they were familiar with the FASS, and sometimes they just are loud. But this was a sudden change.

Did basics and oil change, replaced the trans pan gasket and neutral safety switch. Also replaced batteries about a month ago. Otherwise no problems.

When I picked up the truck from the shop, the next morning it felt like fuel starvation and surging. Noticed a check engine light and got a P-0148 code, Common rail fuel delivery. On the free way it sputters and cuts out at about 65mph and then runs fine when I back off the throttle. Seems like a blockage or starvation under medium to full throttle.

After purchase of the truck, it seemed like a future weak point was the lift pump, so I put in a FASS unit as a pre-emptive measure and also to avoid having to swap to in tank pump at a later point. This unit easily has 150k and 15 years on it with no problems. Ran like a champ, until just recently when it got very loud. I change the filters regularly and run good fuel.

What is the realistic service life (normal duty) of a FASS unit and is there a way to clean/maintain it? At this point I'm satisfied I've gotten my money's worth, but just wondering what I else should look at. I'll check the fuel filter, but seems coincidental that the FASS starts making noise and then I get the P-0148 code, or is it something simple my mechanic may have done? I don't mind replacing the unit if necessary, but it might be something easy that can be addressed with a cleaning. The unusual noise is what makes me suspect the FASS initally. No leaks, no fuel smell. Normally you'd hear it on startup but not while driving. Recently it could be heard in normal driving when not accelerating.

Could this also be an FCA issue?

I'm not a real wrench, but don't mind getting my hands dirty. Any help is appreciated.
 
They said they were familiar with the FASS, and sometimes they just are loud.


I have a second generation truck with the VP44, but I do have a FASS lift pump mounted on the frame rail (for about 30,000 miles)and like your mechanic says... they can be loud. However, the fact that you have noticed a change in sound may be a failing FASS pump, or a problem with fuel supply, such as a restriction or air getting into the system.

I don't know the life expectancy of a FASS pump, but it would seem that 15 years and 150,000 miles would be a good service life.

You could make sure the fuel lines are functioning properly and replace the FASS pump. I don't normally propose changing parts unless there can be a benefit. If the new FASS pump fixes the problem, then you have an inexpensive repair. If it does not fix the problem, then you now have a good used FASS pump for an emergency repair on the road. You will still have the original problem, but you will have a good working fuel supply and now you can look forward to more sophisticated diagnosis of the common rail fuel system. The good news is that there are very knowledgeable people on this site who will chime in and help you.

- John
 
150k and 15 years on a FASS has probably got the goody out of the old one. The newer units are supposed to be updated and better, that is still under debate.
 
Yep, I certainly can't complain about the life of this unit. Might not be the problem, but I'm curious to see how long they typically last.
Guess I'll bring it to the shop to check with a pressure gauge.


150k and 15 years on a FASS has probably got the goody out of the old one. The newer units are supposed to be updated and better, that is still under debate.
 
UPDATE - changed the fuel filter which was filthy. Noise from FASS returned to normal and the sputtering went away, as did the check engine light. Maybe my last tank of fuel was crappy. Hopefully this is the simple fix we always hope for...
 
Hopefully that was the problem, can never discount just changing the filter to see if bad fuel slipped in somewhere.
 
Not sure this says much but I installed Fass's quiet kit some time back (which is free). The kit is basically a rebuild kit for the pump itself and comes with replacement anodized parts similar to the originals.
Upon taking the pump apart with about 50K on it, there wasn't even the slightest signs of wear to the "wear parts". Not even a hint of wear.
 
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Thanks for the heads up, I didn't know this kit existed. I may drop them a line and see if it's available.

Not sure this says much but I installed Fass's quiet kit some time back (which is free). The kit is basically a rebuild kit for the pump itself and comes with replacement anodized parts similar to the originals.
Upon taking the pump apart with about 50K on it, there wasn't even the slightest signs of wear to the "wear parts". Not even a hint of wear.
 
Thanks for the heads up, I didn't know this kit existed. I may drop them a line and see if it's available.

Just give them a call. They wont even ask for proof of purchase and the kit is super easy to install. The item that makes it quiet is a shorter, weaker spring.
They even ship it for free!
 
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