Here I am

04.5 Exhaust installed

Attention: TDR Forum Junkies
To the point: Click this link and check out the Front Page News story(ies) where we are tracking the introduction of the 2025 Ram HD trucks.

Thanks, TDR Staff

BHAF/Exhaust Pics are up

How mudh should I pay?

Status
Not open for further replies.
51" Donaldson Exhaust installed Today

Well, after weeks of reading threads and asking questions, I finally had my exhaust done. I started out about 2 weeks ago installing a Donaldson BHAF on my stock elbows and pipe. Honestly, I have just the right amount of turbo whistle. I know I could remove the baffles, or install a torque tube, but I'm happy with the sound as is. More pronounced than stock, but not obnoxious.



Today I had the Donaldson M090544 51" muffler installed. Just to clear something up, this muffler has a some sort of crimp about 16" in from the inlet. It is not as much a baffle as one might think. The 4" perforated pipe is just crimped. It is full of holes, including where it is crimped. Then it opens up to a chamber, before the 4" perforated pipe begins again all the way to the outlet.



I deliberated banging out the crimp, but decided to leave it alone. Overall loudness is not what I was after, just throatier and deeper. I got just what I wanted. This muffler is not for someone who wants a real loud exhaust note from in the cab.



I've heard the term quieter and louder at the same time used about this muffler, and couldn't understand how. Well, it is true. At idle, and standing at the back of the truck, it is much deeper. Not loud, just deep. When you pop the throttle, you could really hear the diffrence. While driving with the windows up, the sound is very mellow. If you put the passenger side windows down while driving along side something, it seems louder and deeper than stock.



Overall I'm real happy with everything. As far as MPG goes, it is a little early to comment, but after resetting the overhead it averaged 20 MPG over about 70 miles of mixed driving. My past few tanks have been in the 18 range. It could be a coincidence, but only time will tell.



Pics will come soon.



John





________________________________
 
Last edited:
Looking forward to seeing some pics JohnnyH. Big Bob is someone who went with a 51" muffler like you did because he got tired of the drone after awhile. I think in the long run you won't regret a little quieter exhaust that still sounds deeper and louder than stock.



Vaughn
 
Something really strange I noticed as well. I never considered myself having a truck that vibrated/droned. After getting on the highway yesterday I noticed the truck was driving smooth as glass. So much so, it really caught my attention. I have no idea how that could be, but the truck seems really smoothed out. Who know. :confused:
 
Have you TOWED anything fairly heavy yet. Worried about loud and drone at 2000-2200 rpm range, usually where I tow at????Thanks for the info...
 
Where did you get your 51" Donaldson from. My father in-law is looking for something that is not to loud but sounds a little deeper. My exhaust is a little to loud for him. I think it sounds great :D He's driving an 04 305/555.
 
JohnnyH,



Glad to see that you like the sound of the system. Hope the install went smoothly. As Johnny mentions, this is the perfect setup for someone wanting a little more than stock but not too much. Good luck and let's see those pics :D



Bapple
 
I'll have them up soon. I got them over on DTR pending approval, and will post here later.



Clayton... . I got it from freightliner. They didnt have it in stock, but got it to me in about 4 days.
 
What partnumber is your BHAF? Looks kinda like the 2nd gen ones... mebe smaller tho. .



Is that the mass airflow sensor in your second pic with the BHAF? Did you just let it hang out or whacha do?



interested in swappin a bhaf into my dads 05



-j
 
I like my Donaldson M090544, local muffler shop ordered it for me. Beware of clones Donaldson stamps their part # right on it. I changed from a 5" system with Donaldson Silent Partner... horrible drone is now just a memory.
 
tp0d said:
What partnumber is your BHAF? Looks kinda like the 2nd gen ones... mebe smaller tho. .



Is that the mass airflow sensor in your second pic with the BHAF? Did you just let it hang out or whacha do?



interested in swappin a bhaf into my dads 05



-j





I went with the Donaldson B105006. That is the one Fleetguard could get. I think it is the same one as the 2nd gens are using. Yeah, that is the Air sensor zip tied to the elbow. Once someone comes up with a tube that has provisions for the sensor (Greg B. :-laf) I will fix it then.
 
Status
Not open for further replies.
Back
Top