Engine/Transmission (1998.5 - 2002) 5 speed versus 6 speed

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Hey everyone, I am building a project vehicle and I want to use either the NV 4500 or NV 5600. I would prefer to use the NV 4500 because it is lighter and not as massive. The engine will be a 4BT (mini me cummins), so the NV 4500 will handle the power. My concern is that I hear that the NV 4500 synchros are very susceptible to failure. I was wondering if this is the case for the NV 5600 as well? Any input is greatly appreciated.
 
Originally posted by SAvery

My concern is that I hear that the NV 4500 synchros are very susceptible to failure. I was wondering if this is the case for the NV 5600 as well?



It's the NV-5600 synchros that like to quit. I've had two 5600's replaced due to multiple grinds. The present 5600 is doing fine @45K miles. I've never heard of a synchro problem with the 4500's. Bluementhals or Standard Transmission &Gear make a set of solid brass (?) synchros for the 4500's. My 98 has 150k hard miles on the 4500 and shifts perfect.
 
So Joseph, do you think that it is safe to get a used NV 4500, depending on miles, or is it likely that the thing is eaten up? That's kind of really my question. If I get a used NV 4500, is it likely to fail. If the NV 5600 has the same synchro problem, due to bad maintenance, then should I just buy a new NV 4500?
 
Sounds like the NV 4500 with lower miles is the way to go. Just switch the the Royal purple as you said Tejas. Thanks.
 
My two cents.



I did not like the five speed gear ratios. Second and Reverse are two high. This means premature clutch wear. Backing up was particularly problematic especially trying to back a trailer.



Of course this will also be affected by your axles and tire size.



I definately prefer my six speeds. Even more so with the 3. 73 Gen3 axles.
 
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