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2nd Gen Non-Engine/Transmission 99 4x4 track-bar fix?

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Engine/Transmission (1998.5 - 2002) Top speed with a Smarty?

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I got the track bar off last night and took apart the Luke's Link, figuring I would rebuild it and put it back together. But it was ugly. The hole in the top end of the "cap" is wallowed out egg-shaped, and the "o-ring" is mangled. I cleaned up the parts and took a bunch of photos that I will upload shortly.

I'll see what the Luke's Link guy says about it. I'm not sure now if I want rebuild this one again (with new parts), or try something else. The current setup is NOT going to work. <O:p

I think the problem is that the Luke's Link doesn't fit my truck. It looks like the "cap" *should* fit over the shoulder on the top of the drag link, but it doesn't.
This wasn’t clear in the installation instructions, so I didn’t think it was a problem when I installed it.

<O:p
I bought the Luke's Link to fit the factory stock track bar on my '99. Unless someone can tell by the photos or the dimensions, I guess I'll have to go through all my service tickets from Dodge to see if they replaced the track bar, and if so, what part number did they use. When the truck was under warranty I had it in the shop a bunch of times for steering and braking problems, and had the "chasis dynamics" TSB performed, among other things

I know they put on a newer design of brake rotors; I wonder if they may have done the same for my track bar? I guess I better dig out all those service tickets and go through them this weekend

Anyhow, I sent an email to the Lukes Link guy, and I'll follow up with a phone call on Monday. This part of the project is on hold until I hear from him. <O:p></O:p>

If the Luke's Link doesn't work out, I'm looking for a plan B (that's feedback from YOU GUYS!). <O:p

I know there are about a half dozen options, ranging from stock MOPAR replacement, Moog, 3rd gen track bar adaptation, other aftermarket parts, etc. , and I figure ALL of them work for a while. Even a stock replacement would make the truck drive MUCH better for maybe 6 months or a year

I'd like to hear about what works, from someone who has had it installed several years and maybe 50-100,000 miles and is STILL happy with their choice.

Sure, I would also like to know about the stuff that worked "really good" for a while, then failed; and what you replaced it with.
<O:p
This is my daily driver. It is not a race truck, off-road beast, or "pulling" truck; and I don't have NASA's budget, so please keep it sensible. <O:p
<O:p

Thanks<O:p




Here are the photos:

I wiped the grease off and loosely reassembled the unit for this one. I left out the mangled o-ring.

View of the top of the CAP

This is what doesn't fit. Or at least I think this is the problem.
See what I mean?
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I've got the 3rd gen. setup on mine and am very pleased. The Luke's Link wouldn't mount flush with the frame after my KORE lift. If anyone's interested in two trackbars w/Luke's Link in new condition P. M. me for a great price.
 
PM sent.


Oh yeah, about those photos & measurements... it was late, I was tired, and it has been YEARS since these tired old eyes have tried to read a vernier caliper. The posted measurements may not be exact, but the point is, the shoulder on the track-bar is bigger than the hole in the cap. I think that is not right; the cap should fit over the shoulder, right?

Do I have an odd-ball track-bar?
Are there different sized Luke's Links, and I got the wrong one?
Or am I way out in left field and something else is wrong?
 
PT

If you look at the inside of the upper portion of the LL, it should be machined to mate with your shoulder OD.



JJ
 
Get the 3rd gen upgrade with the bracket from solid steel.



I have this and it is wonderfull ...



I also have the Steering sablizer that holds the output shaft of the steering box.



I did one mod and the handling was great... then I did the other one and it finished it. Drives like a car!!! Hold the wheel with my fingers while towing a 15K trailer. .



Get the 3rd gen mod... you won't be soory... you have to get the new 3rd gen bar and the brackets... Thats it.
 
I'll second the 3rd gen adapter. I screwed w/Moog for a couple years (two of them) and wish I had done the 3rd gen earlier. Drives like a dream now. More money initially but I'm confident I'll never have to mess with that problem again. Easy bolt on if you've already got the old track bar off.
 
Please rell me more about the 3rd gen up grade is it a bolt in deal how much modification is there I also Have the DSS in place

thank you
 
ChrisOlson said:
Please rell me more about the 3rd gen up grade is it a bolt in deal how much modification is there I also Have the DSS in place

thank you





No modding. It's a bolt on deal. All you need is the conversion kit which comes with the bracket and bolts. Also, you will need a 3rd gen trackbar or the SolidSteel unit. If the latter, you can get it in standard length or in adjustable for use with leveling kits.



Give Rip at Source Automotive a call. Source Automotive He can get you the low down.

Dave
 
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I got a call from Johnnie Laucus (Luke's Link) today.
He is sending me a "new & improved" replacement Luke's Link. FREE
He is sending out UPS tonight.
AWESOME!

He did clarify some of my questions about the LL.

  • The "egg-shape" is by design, to allow the ball stud enough travel when the suspension is at full droop.
  • The shoulder on the track bar is NOT supposed to fit into that opening.
  • The O-ring is just there to help keep the grease in, and does not affect the function of the LL
The new LL has a *smaller* hole with a slot for ball stud travel, instead of the egg-shaped hole. I believe he said that the new unit is smaller overall, for a cleaner looking installation and tighter fit. I'll know more about the differences when it gets here.
 
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