In advance, sorry for long post, thanks for reading and I hope someone can help (truck in my signature), here goes:
Remote Radio Buttons:
For several years (probably more like 5-7) when I'd push the volume down button (right side bottom) the channel would change. Volume up button has always worked as designed.
When I push the channel scan down button (left side bottom) the volume goes up. Channel preset (left side middle) and channel scan up (left side top) have always worked as designed.
Cruise Control:
Also several years, "sometimes" when I'd hit cruise off/on button (left top) the cruise light wouldn't come on and no cruise, sometimes if I hit it 2 times it would work. Most often the cruise on worked as designed. There have been occasions where no matter what I did the cruise would not come on, meaning; change tilt on the wheel, turn the wheel = no work. I'd pull over, turn ignition off, restart and it would work as designed????
Yesterday I decided to investigate. Removed air bag, knee bolster panel and other plastic covers at steering column to dash. Removed the radio and cruise buttons and followed ohms, continuity and ground check test procedures as outlined in my trusty Dodge Shop Manual. All tests came back "OK". So I inspected all wiring harnesses for small insulation nicks that might be causing a ground out/short circuit situation at; the steering wheel harness, then from that harnesses connector (disconnected) thru the clock spring (BTW: only 3-4 years old and didn't fix problem back then), then disconnected the plugs from column into clock spring to the CTM (whatever box that controls all this stuff under dash) then disconnected the plugs into the CTM. All wires to CTM read good. I decided to check continuity wire to wire for each harness, plug to plug, wire for wire, all read fine = nothing open. Tested the radio switches for correct ohms (per shop manual) and they read as listed.
I then looked at the back of the radio switches and pushed on the buttons noticing where contacts were made based on button pushed. Interesting, two little copper tabs that when you push a button another copper tab moved to make contact with the other two. I noticed the "other" copper tab seemed to be a bit dirty. I took a scribe tool and lightly scraped the surface that would connect with the two tabs, then used some electrical connector cleaner (CRC) giving a little shot in each areas and then followed with blowing out with air. I put everything back together, managing not to deploy the airbag - LOL, and went for a drive. Miraculously everything worked perfectly! Channel up and down buttons worked, the volume up down worked and not once did they act as before. Also, did same cleaning on the cruise on/off and increase/decrease speed/coast (cancel) buttons. I was so pleased that everything was once again working as when I first purchased it back in 01.
Yep, you guessed it, this morning I went for a ride no matter what I did the cruise wouldn't come on - I turned off the truck & restarted it, moved the tilt on the wheel up down several times turned the wheel right and left - no cruise! WTF!!! Oh, the radio buttons... channel down increased volume and volume down changed the channel, but when I moved the tilt they seemed to work as designed.
Outside of purchasing all new buttons (radio & cruise), harnesses and CTM, I'm at a loss? Help!?!
Oh, and this just started a few months ago; I go for coffee in the morning and let the truck run while I'm inside (locked of course) and when I get back in and place the tilt back to where I like it I've noticed (only a few times) that the Brake, Check Gages and ABS lights on the dash light and then go out? Almost like when you start the truck up there's that short time when dash lights stay on and then automatically go out... I'm wondering if the 216,000 mile ignition switch might be the culprit? I've checked (and not by just looking at) all chassis grounds, new high tech battery end terminals (both batteries) and the ground on engine to battery and frame connections are clean and tight.
I'm about to loose my mind here, #@$%!
:{
Thanks gang!
Remote Radio Buttons:
For several years (probably more like 5-7) when I'd push the volume down button (right side bottom) the channel would change. Volume up button has always worked as designed.
When I push the channel scan down button (left side bottom) the volume goes up. Channel preset (left side middle) and channel scan up (left side top) have always worked as designed.
Cruise Control:
Also several years, "sometimes" when I'd hit cruise off/on button (left top) the cruise light wouldn't come on and no cruise, sometimes if I hit it 2 times it would work. Most often the cruise on worked as designed. There have been occasions where no matter what I did the cruise would not come on, meaning; change tilt on the wheel, turn the wheel = no work. I'd pull over, turn ignition off, restart and it would work as designed????
Yesterday I decided to investigate. Removed air bag, knee bolster panel and other plastic covers at steering column to dash. Removed the radio and cruise buttons and followed ohms, continuity and ground check test procedures as outlined in my trusty Dodge Shop Manual. All tests came back "OK". So I inspected all wiring harnesses for small insulation nicks that might be causing a ground out/short circuit situation at; the steering wheel harness, then from that harnesses connector (disconnected) thru the clock spring (BTW: only 3-4 years old and didn't fix problem back then), then disconnected the plugs from column into clock spring to the CTM (whatever box that controls all this stuff under dash) then disconnected the plugs into the CTM. All wires to CTM read good. I decided to check continuity wire to wire for each harness, plug to plug, wire for wire, all read fine = nothing open. Tested the radio switches for correct ohms (per shop manual) and they read as listed.
I then looked at the back of the radio switches and pushed on the buttons noticing where contacts were made based on button pushed. Interesting, two little copper tabs that when you push a button another copper tab moved to make contact with the other two. I noticed the "other" copper tab seemed to be a bit dirty. I took a scribe tool and lightly scraped the surface that would connect with the two tabs, then used some electrical connector cleaner (CRC) giving a little shot in each areas and then followed with blowing out with air. I put everything back together, managing not to deploy the airbag - LOL, and went for a drive. Miraculously everything worked perfectly! Channel up and down buttons worked, the volume up down worked and not once did they act as before. Also, did same cleaning on the cruise on/off and increase/decrease speed/coast (cancel) buttons. I was so pleased that everything was once again working as when I first purchased it back in 01.
Yep, you guessed it, this morning I went for a ride no matter what I did the cruise wouldn't come on - I turned off the truck & restarted it, moved the tilt on the wheel up down several times turned the wheel right and left - no cruise! WTF!!! Oh, the radio buttons... channel down increased volume and volume down changed the channel, but when I moved the tilt they seemed to work as designed.
Outside of purchasing all new buttons (radio & cruise), harnesses and CTM, I'm at a loss? Help!?!
Oh, and this just started a few months ago; I go for coffee in the morning and let the truck run while I'm inside (locked of course) and when I get back in and place the tilt back to where I like it I've noticed (only a few times) that the Brake, Check Gages and ABS lights on the dash light and then go out? Almost like when you start the truck up there's that short time when dash lights stay on and then automatically go out... I'm wondering if the 216,000 mile ignition switch might be the culprit? I've checked (and not by just looking at) all chassis grounds, new high tech battery end terminals (both batteries) and the ground on engine to battery and frame connections are clean and tight.
I'm about to loose my mind here, #@$%!

Thanks gang!