Tomeygun said:
So you are getting surging problems with the Super Phat Shaft 66?
I have never had even a hint of surge with my Sledpuller66 - Is your surge due to the Cam maybe?
I just hate when your have two stick-shift trucks, both 66mm turbos, and one surges and one not... Why I ask !?!
It all boils down to different driving styles.
The surge which seems minor compared to what others have reported was not noticed until I started towing more seriously. Normally these 3rd gens sweet spot is around 2000-2100 rpm. Normally I just short shift instead of winding the truck out to 3000 rpm. So when I did the short shift towing or didn't shift and let the motor lug down a bit and pull, I would get a shudder, cha-cha-cha, woof, woof sound that was real faint. Then as the rpms came up it went away. Subsequent to this, if I was empty and on an uphill interstate on-ramp or going up a small hill and short shifted due to traffic in front of me I could get the surge. If no one was in front, then all bets are off and it's rocket ship time!
Now back when I got the cam it allowed a bit more useable rpm down low where I could definitely feel the truck start pulling. About 2 weeks ago I posted a bunch of spool-up times from say 100 HP to 350 HP for various turbos and mods I've run and the cam definitely showed quicker spool up for the same turbo and same mod (boxes) otherwise. The spool times increased as I went to a bigger turbo, but were still better than stock.
The surge that I've experienced is at lower rpms than what others experienced. The cam allows the engine to breathe better at all rpms including lower as it increases the volumetric efficiency of the engine. At a certain rpm the engine can only consume so much air. If the turbo is producing even a hair more air than what the engine can consume you get surging (or in the extreme case barking). So if one increases the volumetric efficiency of the engine, they increase the amount of air that it can consume. On the same token, if I can get the engine to breathe lower in the rpm then the sooner the ECM will fuel and get the turbo spooling. It's a catch-22, but anyone with a cam will tell you that a cam is all positives... if you did a search on this site for people that have installed cams you will see that a common theme is that the came made a bigger turbo perform like the next size turbo down...
Now with the cam + SPS 66 combo I have something that my various dynos show spools better than stock (
here), but the surging counteracts some of the low end use that the cam brought. However, on the mid-to top end it's all icing on the cake with the cooling!
If I was just dynoing, drag racing, and sled pulling only then the SPS 66 is the turbo for me. Throw towing into the mix and it's different for me because I don't drive like I'm dynoing, drag racing, or sled pulling. It's all about setting up my truck for its realistic uses. Different people have different goals and driving habits.
Anyhow, things will get squared away this Friday! I'm pretty excited about it after talking to Brady and Shane today!
BTW, if I was to rank the best mods I've done to my truck in terms of all-around utility and performance they would be:
1) cam
2) cam
3) cam
4) injectors
5) turbo in #1 through #4
6) FE clutch in #1 through #5