Hey MChilds,
Do a search on "death wobble" and you will see that some of us posted many months ago about a problem called a death wobble because it was so violent. I have been working with DC for several years trying to solve my 1 ton's problem. We can now reproduce the wobble nearly anytime we wish. 8 DC technicians from back east and one from Denver have been feeding ideas to our local dealership trying to fix this problem. We have shimmed the driveline to be as straight as possible, shimmed the carrier bearing, balanced drivelines, new drivelines, new tires, new springs, shocks, stab shocks, steering column, new entire driveline assembly including the carrier bearing, new positrac rear end, new entire axle and springs for the rear end, etc, etc. We've driven it without any rear driveline at all. High speed balanced the tires and balanced both rear tires on each side while they were still on the truck. We've checked the castor, cambor and would have checked the camphor if it had one.
ALL of the ideas posted by TDR members as to causes have been eliminated and did not solve anything. (The ideas were appreciated but just didn't solve any of the problem. ) DC sent a vib machine that has been hooked up to my truck several times and records the harmonics and hertz involved with the "vibration". The machine pointed to a single hertz range harmonically attuned to the output shaft of the transfer case. Translated to mean that the output shaft was probably not perfectly straight. After a new transfer case was installed, the problem still exists.
Our local 5 Star has bent over backward trying to fix the problem including taking the rig to an independent who helps build driveline systems for professional racers. The DC people on the other hand have been arse oles. One even made a comment that I just shouldn't drive so fast. Right now I'm waiting for their buy-back offer. They said I would hear from them this coming week.
I apologize for the longer than normal post but this is a serious problem that creates a safety concern and DC doesn't seem to be handling it very well. As far as a 2WD vrs. the 4WD. If you live up here where the snow falls quite often, there is no question - 4wd.
STeve H.