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ATS 3-piece manifold

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NV4500 to NV5600 Conversion. I am doing it!

Rip Rooks exhaust questions

They do look good, but I’m starting to see some rust come out on mine. I had it Jet-Hot coated. I called them up and they suggested using Mothers or some type of paste metal polish. I haven’t tried that yet. Maybe this weekend. If it doesn’t come out, they guaranteed another coating, but I hate to have the truck down waiting on that! I had the bosses coated too. It was a tight fit. I had to heat the center manifold up to about 500+ degrees to fit the pieces together. Here’s a picture of the finished results. There are a few more pictures of it in the "Truck Pictures" below.



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P. s. I would strongly suggest drilling and tapping the pyro sensor hole before getting it coated. I also lightly polished the casting to sooth it out before having it coated.



P. p. s. You will also have to modify the heater hose support bracket.
 
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Anybody had theirs port/polished? Joe says there can be a 15% increase in flow in one of the recent TDR mags. Just wondering. :)



Andrew
 
Originally posted by illflem

Does drilling and tapping for a pyro tend to chip the coating?

Should it be drilled and tapped before coating?
I had no problem with the Jet-Hot 2000 when mine was drilled. No deterioration on the coating either. I have the flat black coating and it stains easy with silver antisieze thread coating.



PS, gotto get my gripe in. I just had the front section off this weekend for the upteenth time trying a different sealant for the bell. The stainless shim stock I hammered into shape had held up the best.
 
<blockquote> <em>&quot;... but I’m starting to see some rust come out on mine. I had it Jet-Hot coated. ... &quot; </em> </blockquote>I got the same reply from another source.

I contacted Rob at NWBombers as he recently installed an ATS, but only applied high temp stove paint before installation. He replied the same paint lasted on his stock manifold for 3&frac12; years and another NBombers' ceramic coated manifold rusted in less than a year.



This is the very reason I detest chrome plating. Once the base metal oxidizes, you're screwed.

Thanks for the feedback, I will use a stove paint. <blockquote> <em>&quot;...

PS, gotto get my gripe in. I just had the front section off this weekend for the upteenth time trying a different sealant for the bell. The stainless shim stock I hammered into shape had held up the best. &quot; </em> </blockquote>I haven't heard this before. Don't they use a vertical lap style compression ring seal to prevent exhaust leaks?



-John
 
I can remember reading about the "bell" fittings in a review. About how they should be snug perhaps requiring tapping with a rubber mallet, etc. I have one that is sloppy. I thought it would snug up a little over time as I have seen three piece manifolds on larger diesels do. Over time, whatever I put in the joint breaks down and the soot starts blowing. I know of at least one other person who had the same problem.



Part of this is my fault. The manifold sat when I recieved it, was sent for coating, sat some more until I had time to install it. I had never tested the fit. The reason I gripe though is I had contacted the company but got no reply. I also want to make others aware and to test the fit.
 
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