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BD Exhaust Brake Noise

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I recently had installed a BD Exhaust Brake with a 4" CAT back. on a '01 3500 6 speed manual HO engine. It sounds much louder than when I had one installed on my '95 3500.
The noise seems to be coming from the right side of the truck where the exhaust brake is. And quiets down in 5th and 6th gears. Can anyone tell me why this is so, and is there any way to dampen the level of noise?
 
The Pacbrake on my 2001 ETH is louder and more agressive than the one on my 1995. But I like the way it sounds. I have the truck loaded mear the max gvw all the time and the exaust brake works VERY GOOD!!!!!!!!!

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1995 2500 5 spd bombed. 2001 ETH 3500 stock. 1972 1066 International Harvester 414 ci diesel pulling tractor.
GONZO
 
As the largest BD dealer/installer on the east coast, we have been installing quite a bit of exhaust brakes in the past two years. We also notice that the exhaust brake sound is definitely more prominent on the 24 valve engines than on the 12 valvers. It almost sounds like a jake brake.

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Chris Timochko
AUTO WURKS DIESEL R&D TEAM
1997 5sp 4X4, Espar Heater, A. W. D. HX40 turbo, ATS 3pc Manifold, BD 4" Brake, Marine Compression, A. W. D. Custom Tuned Injection Pump, A. W. D. Intercooler, A. W. D. 370B Injection Nozzles, Delivery Valves, Governor & AFC Spring Kit, Psychotty Air, A. W. D. Water Injection, NOS Diesel Kit, A. W. D. 6" Chrome Exhaust System, BD No Smoke Valet Switch, McLeod Dual Disc Clutch, Mag-Hytec Rear Cover, Cummins Chrome Kit, Optima Red Tops, Hadley Bully Horns, Hurst Line Loc, Goodyear Wrangler AT/S 305/70/16s.
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Project U96 - 1996 3500 2WD racer. A. W. D. Marine Ultra Low Compression, A. W. D. Teflon-coated Pistons, A. W. D. High Lift Camshaft, Ported and Honed Cylinder Head, Intake and Exhaust manifold; A. W. D. HX40 Turbocharger, ATS 3pc Exhaust Manifold, A. W. D. Water Injection, A. W. D. Custom Fabricated Fuel System, Race Spec A. W. D. /BD P7100 Injection Pump, A. W. D. Custom High Flow Fuel Injection Nozzles, BD Auto transmission and Custom TC, Weld Draglites, Goodyear Eagle Drag Slicks, 5" Single Stack Through The Bed, Mag-Hytec on Rear and Transmission.
 
Probably all those unneeded extra valves and other monkeymotion rattling arround in there somewhere. #ad


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1972 Chinook class C with 96/215 5spd, 4/5" exh, 4"BD, MagHytec, 85gal fuel, K&N RE0880, AutoMeter, 370's, BD gov kit, BD afc kit, 16cm, 16%btdc, yada-yada-yada
www.fostertruck.com/cummins
 
You have described it perfectly! Like a mini Jake brake. Is there anything I can do to reduce the noise? Has it anything to
do with the 4" CAT back system?
 
Check the exhaust manifold bolts. The back ones on a 24valve have a habit of coming loose.

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Piers, BD engine R&D
 
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