There is a fair amount of labor in this job at the 40K, ironically the dealer covers maintenance up to this point, and then it gets really expensive! To do the 40K the battery has to come out (DSG filter is under it), as well as battery mount, but it is not hard. Don’t be alarmed when you finish and start the car to all kinds of warning lights from the battery removal, they should clear after a short drive, but on the second time I did it I did connect temporary 12V power so I could avoid this altogether.. but it is really not needed.
Here is the DSG kit I used, and best price I could find, just a shade over $100:
http://www.kermatdi.com/dsg-service-kit-40k/
Or if you want the oil only, Amazon has this DSG oil that has the correct specification:
Liqui Moly 3640 Dual Clutch Gear Oil - 1 Liter
http://smile.amazon.com/gp/product/B00ABX8R2E?psc=1&redirect=true&ref_=oh_aui_detailpage_o05_s00
These are the best instructions I found, and show a funnel method, that I used and can be done without the special tool, which I did find and buy, but really did not need it:
http://www.myturbodiesel.com/wiki/d...cement-service-vw-and-audi-stronic-oil-flush/
I should note, if you do the top fill method, and measure ACCURATELY, you can get by without the VCDS and reading the 35C temperature of the fluid.. I did find my measurement worked, though being cautious, I did get the cable and software, which lets you read virtually any trouble code on the car, and make programing changes as needed, it does much more than needed but will likely be quite helpful later.. it did indicate I have an issue with a pressure sensor on cylinder 1, but I’m not getting a driving problem, and no MIL light.. so something I’m monitoring.
BE SURE you have the correct fluid, it has to have the specification from VW G 052 182 A2.
The reason this is important, the DSG is a “wet” (dual) clutch transmission.. the fluid properties are critical to be correct for the clutches to work as designed (friction modifiers, no doubt)… it is impossible to know how any other fluid will work, but we can assume most likely they will cause problems.
Cheapest price I found for the VAS 6262A tool is here, if you really want one:
http://shopfreedomracing.com/Oil-Filler-Tool-VAS6262A-VAS6262A.htm
One other note, for the Engine oil change… the drain plug has to be replaced, if you use it. It has a non-replaceable crush washer on it.. so get a new plug, or use a vacuum pump out the dipstick tube and avoid the mess and hassle completely.
For oil, Amazon has good choices for the correct specification oil, and prices are best I could find.. you won’t get the right oil at WalMart, and Rottella T6 is not specifically approved, though some say they use it.. but I’d be cautious.. the Liqui Moly, or Total oils on Amazon, do have the VW approval and specification for the TDI engine, including extended intervals.
Useful tool for the oil filter housing, a 32mm short socket, like this:
http://www.amazon.com/gp/product/B0...rue&ref_=oh_aui_detailpage_o02_s01&pldnSite=1
K&N and many others have the filters, I like the K&N and used one for the engine air and cabin air, I like that they are re-chargeable and re-usable. (not the oil though).
Engine Oil:
Total (188058-5QT) Quartz INEO Long Life ACEA/API 5W-30 Engine Oil - 5 Quart
http://smile.amazon.com/gp/product/B00NFFE4YA?psc=1&redirect=true&ref_=oh_aui_detailpage_o03_s00
Liqui Moly (2011) Top Tec 4200 5W-30 Synthetic Motor Oil - 5 Liter Jug
http://smile.amazon.com/gp/product/B00CPL8R8O?psc=1&redirect=true&ref_=oh_aui_detailpage_o04_s00
Filters, K & N:
http://www.knfilters.com/