I'm willing to bet that you may have a dead short somewhere between the controller and the plug that is sucking all the juice that the controller is trying to send to the back, and burning out the controller. They aren't fused between the controller and the plug i believe, so they will just keep trying to put out the current. I could be wrong, wouldn't be the first time, but that's my guess. you could try running a separate wire from the back of the controller to the plug and see if that cures your issue. That's a cheap check at least and if that works, then route the wire properly and splice it into the back of the bumper harness. I had to do that years ago on one of my trucks.