Mpg
Here is a list of things that can improve fuel mileage:
Air up your tires to max level, this reduces rolling friction
Change both differentials to synthetic gear lube
Change the engine oil to Synthetic oil
check and clean the MAP and IAT sensors
Make sure the air filter is clean
The hardest one: Slow down, 65mph instead of 75mph
is good for 2mpg. Tough to do but it works
Another driving technique, try your best to not build boost, this
means drive with a very light foot. Boost means you are adding enough
fuel that the engine is building backpressure enough to spin the turbo.
You can drive this way, I have done it. But is it nerve racking to say the least.
Take one of your wife's Valliums helps too. [just kidding]
I have found that if you have the stock turbo [small ex housing]
and have a stuck or sticky wastegate you will have increased drive
pressure and this reduces mpg. Check your WG to see that it moves freely
On both my '01, and my '9812v when I went to an HX40/16 the mpg took
an immediate jump up by about 2 mpg. This is the result of the engine
breathing much easier through a 16 cm housing instead of a 9cm or 12cm housing .
It has happened often enough on other trucks [turbo swaps] that I don't believe it is a fluke.
You can try some Diesel fuel conditioner, but other than Amalgamated [sp?]
I've not heard consistant positive results. My results with conditoners are mixed at best. Some seem to make the engine smoother, but I've not seen any consistant fuel mileage improvement with a conditioner. I've heard that Amalgamated has given repeatalbe consistant fuel mileage increases. I've not tried it myself.
As a last resort try a mild fueling box, with a light foot these often net better
mpg
Hope some of this works for you, Greg L