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Close up photos of PSD valvetrain

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The Rocker Arms Look like...

... those cheesey stamped steel wrenches the Japs put in their motorcycle tool kits back in the sixties and seventies.
 
OH My god. . did the ford engineers cut them out of an old stop sign , are they at least supported on some sort of roller or bearing



:confused: :confused: :confused: :confused: :confused: :confused:
 
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It ain't easy bein' cheesy...

Yeah,the rockers sure aren't made of much. I had the valve covers off of our 97 at work(replacing glow plugs:rolleyes: )and couldn't believe those whimpy looking things:eek: . Doug
 
My uncle showed me some at his shop that had gotten bent due to overrev, jumping down too low a gear downgrade. A couple of push rods were bent also.



What's so funny about the link is there was only one bid for $100 ROTFLMAO!!:D
 
This is from Steves write up on the new 2003 motor, but I believe the valve train is the same - the ISB's dont have those fancy and expensive hardwired injectors like this picture shows.



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Considering the redline of the powerstroke and the design of these particular rockers, they actually look pretty strong to me...



although i will agree they look "cheap"
 
They redline about the same as a Cummins if I remember correctly - 3500 rpm. I'm not an engineer, and I'll admit they might be stronger than they look - but they still look cheap. My old 6. 2 chebby had cast steel rockers with brass or oilite bushings and that was not a good motor. I'm wondering what the guts of a Duradud look like.
 
Just remember that the bending moment of inertia is a function of the width times the height^3. If you make it taller it gets a lot stronger. It's the same idea behind an I-beam, and why drive shafts are hollow. I agree that they do look flimsy, but they are actually quite tall and strong enough for the loading placed on them.
 
They don't look all that flimsy... of course I used to be a foreign car mechanic. Ever seen the head off of a Fiat 1600 pushrod engine??
 
If I remember from my strength of materials classes... .





The Moment of Inertia (I) is a term used to describe the capacity of a cross-section to resist bending. It is always considered with respect to a reference axis such as X-X or Y-Y. It is a mathematical property of a section concerned with a surface area and how that area is distributed about the reference axis. The reference axis is usually a centroidal axis.



The moment of inertia is also known as the Second Moment of the Area and is expressed mathematically as:





Ixx = Sum (A)(y2)

In which:



Ixx = the moment of inertia around the x axis

A = the area of the plane of the object

y = the distance between the centroid of the object and the x axis
 
The 24V motor doesn't look to much better under the cover. There is a huge cast iron rocker arm that goes to a spindly little triangle thing that allows the massive rocker arm to open 2 valves at once.

Clark
 
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