kkrebs
I called Kentucky Clutch today out of curiosity and it appears that they sell both new and rebuilt. They prefer to sell rebuilt simply for the profit margin. Rebuilt is fine if the clutch can be rebuilt properly, however, the clutches in your dodge trucks normally can not be done properly. The reason is that the diaphragm or (pressure spring) in the pressure plate is not available to the after market. If the clutch is rebuilt then the diaphragm had to be reused which in my opinion is a no no. It has already been through its life, you can only push them up and down with high temperatures so many times before they loose their clamping strength.
As for the flywheels, I have heard this so many times that the flywheels have to be replaced. Some of the reasons that you will hear are that the flywheels have a built in taper or if you resurface the flywheel that you can run into problems with your hydraulics. All I can say to this is BA HUMBUG!!!! Yes the flywheels have a slight taper about 3 thousandths of an inch. Personally I prefer the flywheel to be flat because you gat a full immediate contact but . 003, give me a brake. As for the hydraulics, the slave cylinder which actuates the clutch fork that releases the clutch moves anywhere from 7/8" to 1". When a flywheel is resurfaced the norm of metal removed is anywhere from . 005 to . 015. Even if your flywheel is in bad shape it may take . 030. Now the gap in the pressure plate that is made between the casting and the disc when the clutch is released is between . 135 t0 . 195. There is plenty of room for resurfacing the flywheels even more then once.
Peter