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Compound turbo

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48RE Acting Funny. Surging when stopped but shifts fine.

The statement below is what ATS puts in their stage 2 transmission. What else would you do, is there anything missing if I am going to upgrade. Also, without starting a specific transmission war what makes the difference between a good or bad transmission in the aftermarket. It seems all offer similar upgraded parts such as billet this or billet that. Is it the assembly that is the issue with lessor quality manufacturers. Thanks



The 48RE transmission is the weakest point on a Dodge Cummins truck. Not only do they fail on trucks with minor upgrades, but even trucks in stock form have been known to be too powerful. A heavy duty truck needs parts which can stand up to heavy trailers, stop-and-go commutes to work, or high-horsepower applications. Thats why ATS modifies the transmission to make it the strongest and most reliable part of your drivetrain. With the many shortcomings of the 48RE, none are more important than the clutch packs. This is what takes the power load and transmits it to the rear wheels. We increase the clutch count in the Forward, Overdrive, and Overdrive Brake clutch packs which allow much higher torque capacity in each gear. Clutch material is also essential which is why we use Borg Warner and Raybestos clutches which has both high torque strength as well as longevity and reliability. Another important aspect is the hard parts on the transmission. The factory sheet metal strut anchor is replaced with a much stronger billet strut anchor, allowing more precision application of the band. Along with the factory plastic accumulator piston is replaced with a billet unit as well. The apply lever is a 1:5.0 ratio apply arm, which applies the borg warner red lining band. This band features a performance friction material capable of holding higher power levels. The valve body receives extensive modifications as well. We give the valve body the ability to lock the torque converter in 1st and 2nd gear, circulate transmission fluid in park/reverse/neutral, machine the TV valve passage and install our proprietary TV valve sleeve, and increase line pressure. You can choose between a towing or a racing valve body. The towing version will deliver smooth, quick, crisp shifts that enhance the drivability and operation of your transmission on the street and attached to a trailer. This is the valve body of choice for a street driven all-purpose truck. The race valve body is our hardcore power build. It is made to sacrifice as little time as possible between shifts, shift hard and fast, and leave nothing behind. It is a very aggressive valve body and a minimum of billet input shaft and flex plate are recommended. •ATS billet input shaft •New performance forward clutch pack and steels with 1 added friction •New performance direct clutch pack and steels with 1 added friction •New performance overdrive brake clutch pack and steels with 1 added friction •New performance overdrive clutch pack and steels •Low/reverse band replaced with Borg Warner Red Lining performance band •Intermediate/2nd gear band replaced with Borg Warner Red Lining performance band •1:5.0 band apply lever •Billet Band strut •Billet accumulator piston •Precision machined forward pressure plate (machined step) •Precision machined lower forward pressure plate (machined flat) •Precision machined overdrive brake pressure plate (machined flat) •New direct pressure plate •Performance low/reverse one-way clutch •Machined TV valve sleeve (prevents sticking TV valve) •Ability to achieve 1st and 2nd gear lockup •Ability to circulate fluid to the torque converter in park/reverse/neutral •Increase line pressure •Improve shift quality and firmness •Gasket and seal overhaul kit •Bearings and bushing
 
OK, I have been reading more and I am ready to upgrade 48re and add the compound turbo. ATS recommended just adding the 5000 to stock although using their 3000/5000 is probably better for my goal of increased power, no loss of mileage, drops in EGT so I can tow better overall. I am not making a race truck although it will be interesting to see how it compares to the newer model trucks running 850 ft lbs vs my 2003 5.9. I decided based on cost of new truck, more complexities to new trucks, fact that I really don't need all the new bells and whistles (that's why I bought my wife and Acura MDX fully loaded with advance package and what a vehicle that is)

I just want a reliable power and at almost 200k perhaps I should switch the transmission now before I start having issues and I think it will be mandatory with the increase in power. So, at risk of starting a war I was discussing transmission upgrades with ATS then I read they were good at first then went through a period when their quality was questionable but how are they now. Seems like there is a lot of opinions about aftermarket trannies out there making it very difficult for me to sort thorough the weeds and just get what I am paying for. With everyone putting in billet this and billet that and adding cluch packs and better TQ is there really a transmission company that stands out these days from an objective standpoint.

Also, is there another compound turbo setup/company I should look at based on what my goals are. Thanks in advance.
Did you ever go with the ATS 3000/5000 kit? I’m looking at doing the same. I’m in your same situation. Just looking for a good daily driving/towing experience. I’m running the edge but considering going efi live. Stock injectors now but thinking 50 hp over, I just put in banks intercooler which dropped egt by 200 while towing. I pulled about 12000 pounds this weekend. Anyway if you went with ATS how did it go. Thanks
 
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