Anyone have any information on automotive cooling system electrolysis. My wife had to have the heater core replaced in her car recently. The mechanic left some paper work on the seat; one of them referred to rapid heater core failure due to electrolysis. The paper suggested checking voltage to ground from the coolant and stated a value above . 300V could cause a problem. Checked my diesel and the value was . 259V. I dread the thought of changing the heater core after reading the recent article in the TDR. I use distilled water and recently changed the anti-freeze in my truck. Questions: what would cause this voltage to change, what can be done to prevent electrolysis as grounding a heater core is not feasable, is there even a problem if voltage to ground is less than . 300V???