Posted by JRMora: "BTW, I was at a Dodge store (not my dealer, but another) and I watched the techs adjust the door by pushing and pulling the top of the door frame. I'm not talking gently, either! Steer clear of those kind of adjustments!"
JR, that is exactly the way the factory recommends this problem be fixed. It might look harsh, but actually is the best way to fix this problem
Years ago when I worked at Bruin Auto Glass, fixing this problem was one of our best moneymakers. This simple solution works on many of these wind-noise problems, and most of the water-leaking problems. At the time I worked in the Auto Glass business, we did a lot of glass & window warranty work for all the Dealers in West L. A: Ford, Chrysler, Chevy, and when we got one of these 'wind-noise' warranty claim vehicles in our shop, this was the procedure we followed:
First, close the door securely and check the fit of the door to see if the door or striker plate needs to be aligned. 99% of the time it won't. In fact, we NEVER found a visable door mis-alignment in a new vehicle from the factory! If there is no misalignment, this procedure is what we did:
It is easier if you get a buddy to help you. Open the offending door and roll the glass ALL the way down. Have your buddy hold the door open, using his body to steady it and keep it open. Stand on the inside of the door, grab the top of the door at the top rail of the window frame and give it enough good hefty body pulls toward you to bend the frame IN toward you just a little. Don't worry about bending it too much. It takes a LOT of pull to bend these Dodge Truck window frames, and you will be surprised at the amount of pull you will have to exert to bend it in even a teeny bit. After enough few good pulls, take it for a test drive. If necessary do it again, and again, until you bend the frame in just a little bit. This will tighten the seal. We never had one come back after doing this adjustment.