2008 6.7 Auto LWB, 2WD 86,000 miles
Heres how it went:
Layed some black bisqueen plastic sheeting on drive under pan area after safetly blocking up chassis, Removed lower drain line bell housing bracket bolt, drivers side, removed fitting from side of trans,
tight fit because of exhaust pipe but it did come out of there, lines are rigid, worked bellhousing clamp a little and it loosened up with penetrating oil ,and fitting came out ,used 1/2" pipe plug with teflon tape to plug on lower input return line on side on housing ,
hooked up 5/8" heater hose to lower fitting tightened hose onto fitting with hose clamp as it kept coming off, started, put in neutral over 5 gal bucket drained fluid briefly shutdown motor,
Loosened pan bolts, hit side of pan with dead blow mallet came loose,Dropped corner of the pan ,Drained into catch basin, found magnet needed cleaning, would add another small magnet to a proper location also,pan needed cleaning,carbon and fluid burned,rinsed pan out for particulates,removed old pan rail silicone with a wire wheel, there is no pan gasket on a 08 2wd,
requires special "Permatex" or Dodge Auto Trans RTV gasket maker, RTV #81180 (Advance Auto) required for +4 Fluids removed and reinstalled new o ring seal for pan filter in cast housing as per directions,tapped in with a socket and extension ,let drain for a while ,replaced 2 trans filters, return cooler filter and felt pan filter,wiped all pan rails with acetone several times and right before filter and pan installation,cleaned pan bolts with wire wheel,rinsed with brake cleaner,
Do not overuse silicone sealer, nice even bead all around pan rail cleaned out bolt holes on pan of excess too much will fill pan rail bolt holes and could caused pulled threads in housing,
installed hand tight evenly ,then torked to 105 inch pounds let RTV set up for hour checked tork :OK curing overnight hopeing for 0 leaks later,
add 5 quarts to pan, start, put in neutral quickly,pump old burnt fluid into bucket, add fluid quickly or shut down and refill pan repeat till fluid clears, remove plug from housing ,replace hose fitting to housing, fill as needed ,restart i bought 19 qts said it holds 17 qts +4 ATF , replace bell housing tubing retainer bracket bolt test drive after running through functions in driveway recheck fluid levels add as needed,
From Genos:
Mopar #83443 pan filter
Mopar #04799662AC return cooling filter
or Pioneer # 745215 or
FK-331 power torque return filter
Permatex # 81180 Auto Trans RTV Gasket Maker/ Advance Auto/ Napa
And i was going to let a shop have all this fun but its right and flushed and clean again,
Austin Diesel