Dan, I had to laugh, as I was reading MABruns' reply I was thinking the same thing... . I didnt scan ahead... so I was thinking the same
It's all relative...
In general MABurns, your comment is not wrong. A broad assumtion like that can't be made... .
"Live Axle does not = HD"
So lets get down to the brass tacks...
We're comparing consumer oriented trucks and a Dana 60 with a Chevy IFS.
Take a look at the history of the Chevy IFS, (never mind being IFS, but torsion bar IFS at that, ugh... theres ways and than there are better ways even within the world of IFS, so don't get the ideas that I'm stuck in the stone age, but the IFS design is a whole lot older than your aware of).
When Chevy 1st came out with it there were soo many problems with it that the "rumors" went around that Chevy was gonna go back to a solid front axle in the 2500 and 3500. But the push for ride quality kept the IFS.
There has been soo many problems with the Chevy IFS, that it's the 1st IFS front end that you can buy a WHOLE kit from several aftermarket companies to put a solid front axle in to replace the IFS. These companies wouldn't have gone through the trouble if there wasn't a market and money to be made. So never mind my engineering opinion here... take a look at where money is being spent.
I'll say that you can look to the Hummer for a good IFS, but there are several other weakness in that design (common with other IFS designs), the crappy 1/2 shafts, lot more "ujoints". Did you know that in Dessert storm the 1/2 shafts were their most common thing to break on the hummer. Take alook at what helps keeps your corner auto store in business... FWD IFS 1/2 shafts not RWD axle shafts.
And the military has been trying to get the GM diesel out of the hummer for the last ~10 years (woops I guess another GM dig, sorry). The new replacement for the hummer coming out will still be IFS, but with the hummer's weakness designed out and it wont be GM based.
Again, getting back to design comprimises... Chevy stuck with whats cheap, light and provides a good ride. . HD not being the main goal, thats self evident.
I'll tell you that their list of goals in order of importance was -
1)price
2)ride quality & unsprung weight reduction
3)design - 4wheel drive - ability (making the design 4wd)
4)-9)=?
10)ruggedness (if you worried about being HD and off road ability, who leaves a torsion bar hanging that low?
atleast Toyota tucked it up above the frame to protect it!)
Mind you, that parts of Chevy's IFS design are well over 60 years old. Others about 40 or so, so we're not talking about ground breaking design concepts here. These design concepts were around well before the radial tire!. . but just after the wooden wheel and solid rubber tire.
(Again as I said earlier, each p/u truck design has their place in life, I'll never deny that from the factory the Chevy has a better ride quality unloaded)
While IFS can provide more articulation off the bat and save some weight, but there are more suspension moving parts and in the cheap world of automotive manufacturing, more parts for them to skimp on that are holding your truck up. I'm sure over the years GM has spent as few pennies as needed to patch the weakness in their " trucks' " IFS design. - Just like every other manufacturer.