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Duramax head failure @ 500 miles

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Duramax power tour back on the road

I believe Detroit has built thousands of ALL aluminum diesels.
I feel that is the key- aluminum block AND heads.
It is when you get the two different metals expanding and contracting at different rates that there WILL, not when, be problems.

Watch your pyro, you have temps changing a lot,up down up down.
As soon as the Duraiwishitits get some HARD miles of towing in mountains, or hotshotters, I believe there are going to be some problems.
Maybe later rather than sooner, but it is coming.
The most important factor?
GM's famous, "We know it won't last, but if 75% of them make it through warranty, we make money!"
JMHO,no flames!
Gene

[This message has been edited by MGM (edited 04-07-2001). ]
 
Mr. B, last I checked, "things that have failed in the past" to the point where NO one has a consistant suscessrate, let alone a success rate that is over all, not just specific to one or two designs, constituts a design flaw. If you have a problem with my definition, by all means, bring evidence to the table. In the mean time, my statement stands as written BOTH times/ways. The fact that GM says that the engine will go only 200k rather than match the 450+k that the Cummins can do is corroborating evidence.

The Duramax IS under more constant stress than these engines. Go find some facts.

As for designing engines, I WOULD have said that a Monza aluminum block, the caddy 4100 could not be done, and I would have had reservations about doing the Mopar 2. 2, and REALITY, FACT, and EXPERIENCE back me up.

I'll agree technology has advanced, and that is why I said that the Dmax had the fact that Isuzu desgined it going for it. However, technology has yet to make aluminum and iron expand at the same rate. As such, the head gasket is a point of stress, and will NEVER be less than the key element in making an aluminum headed/cast iron blocked engine work over the long run.

Losing weight in the engine block will hardly gain MPG without the loss of something more important than the MPG. In this case, aluminum takes more heat out of the combustion chamber meaning that you must use fuel to reheat the chamber each time. This is a loss of efficiency in favor of somthing else, perhaps emissions. In a race motor, or a gasoline engine, this loss of heat is not a problem, since the combustion temps can be kept relatively stable. In a diesel, this is NOT possible. That is TWO different PROVEN problems to engineer around when using an aluminum head.

Now, like it or not, I don't like that combination. I have never seen it work consistently well, and I don't feel its a good combination to put in a vehicle that is expected to be used hard and put away wet.

If you think differently, go buy one. If you have facts, I'd be glad to read them. In the mean time, I don't see ANY contradictions to what I have said that have any factual support.

MGM, you are right on the money about GM's attitude and designs.

Even with the aluminum heads and block, the iron liners can cause problems. To this date, the inherent stability of cast iron and steel under heat and cooling cycles has not been matched by any material other than plastic, and unfortunately, plastic doesn't hold up well to cylinder rings. Porcelain has been tried, but its kinda brittle.


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Y2K 2500 QC Sport 4x4 LWB
72 Dart 340
89 LeBaron GTC 2. 2 TI
 
Well I will give you one thing Max340 your word usage would almost makes me believe you know what your talking about. But when I read things like,"losing weight in the engine block will hardly gain mpg" that's when I know who I am talking to. So your telling me if I reduce the overall weight of a truck then I won't reduce my MPG? I guess that's why big rigs get 30MPG because weight doesn't matter. Then you say, "in a race motor the loss of heat is not a problem" well I bracket race a 4-link race tech dragster that goes high 7's in the 1/4 mile and the loss of heat is a problem, because it results in a fluctuation of E. T. (my facts come from my EGT gauge), which then results in losing rounds. Then you say in a diesel the combustion temps cannot be kept stable, "in a diesel this is not possible" well, if it's not possible why isn't my CTD melted down and what does the turbo do, just look pretty under the hood? Finally, you tell me to get my facts and show them to you. Well, I want to see all your Duramax "proven facts" that you have stashed away with all those "proven head gasket failures and dropped valve seats" that you keep talking about. If anybody needs to buy one it would be you, you could reverse engineer it and fix all the proven problems only you know the facts about then you could sell it back to them and make millions of dollars. I bet they would even change the name on the side of the trucks to "Max340 Diesel", then you would be the grand puba of isuzu and chevy. I would just be happy to tell everyone I know such a celebrity!!!
 
Im not into rumors either but I live in Flint Michigan,the truck plant here in town that makes the one ton crew cab,they are like 3 months behind in orders and over half of them are for the DMAX,orders are flooding in like river water,a few of my friend work over there,and they all are GM fanaticks,but they are telling me about head failures,crankshafts breaking,Allison tranns problems,electrical problems,and a LOT ot truck frame problems,but I had heard something about the timing advanced will give 100 hp,this of course is hear say. I think the engine will get worked out it will be the truck that falls apart.
I seen a guy take a pare of vise grip pliers and just above the rear wheel on the frame there is a hole about the size of a half dollar,well he took those vise grips and clamped it on the frame on the edge of that hole and he could bend the frame,if he would have tryed he could have ripped a piece out of that frame of that truck,that is why no cheby for me #ad


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Dave Foster:
3500,Light Driftwood,Quad cab
4x4,4:10 gears,Westach Gauges,K&N,Auto with DTT VB and TC,DD1 injectors and Boost Module,Van Aakens,Muffler and Resinator removed,Amsoiled front to back.
Member of the GLTDR.
 
Mey Mr. "B"--why don't you get a life? if you are so interested in flaming people--move over the the "chevy site" where you belong anyhow. I have been watching this post, and Max340 has addressed every issue quite well--no he doesn't have all the answers--but his are far superior to yours. So what you run 7's in the quarter--by your posts I would say somebody else built it!!!!!
IMHO

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Y2K Black 3500 4x4 SLT+ Leather ETC/DGA DMF/DSA Luverne SST Bars
'64 Plymouth 426 III (Max Wedge)
'79 Chrysler 300 T-Tops NRA Member
 
Not even getting into the flaming war, been there learned that lesson. But anyhow I di want to agree with some of the failures reported on the GM, I have seen more Chevy/GM trucks around here that are new, some with no plates that are already having electrical problems, such as daytime running lights that are burnt out on one side and odd flicker when they are stopped in the brake lights. I have only seen 3 DM's here in northern CA and would love to drive one just to do it. I have spoken with my tech at the dealer who could care less about brand loyalty and he has been over to the GM service tech area and THEY ARE having problems with heads and Allison's and he also said that the rumor about not being a real Allison is VERY true; aparently GM felt some of thier parts in the transmission would be a great cost saver.

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TAZ... 2001 2500 SLT+ 4X4 Auto ETC Cummins, LSD 3. 54,Quad Cab, Long Bed, Agate Leather, White/Driftwood Exterior, Sliding rear window, Camper Special Group, Towing Group, Cab clearance lights,SPA-Technique Digital Dual Gauges (Pyro/Boost, Trans pressure/temp) Aux. Backup lamps. BNM 5th Wheel Hitch, Additional Body Molding on Bed. Line-X bed-liner. DTT's TC & VB, Pac Brake, Power Edge, Edge EZ, Grover Air Horns

2000 32' Aljo Triple Slide 5th Wheel.

http://www.ramtaz.com

Add on's to come: any other Ram Runner required modifications...
 
First of all Semi Automatic, you need to quit drinking so much "hateraid" before you start to post replys. Second you say I am flaming people and you just had to step in and straighten it all out. So you tell me to "get a life" and "I didn't build my engine" and I should stop flaming people, what did you just do? People like you crack me up, your like the guy who tries to stop a fight by running you mouth to the guy your trying to stop. If you look back to when this post started Max340 said, "the Duramax had proven design flaws" so I asked what they were and I have never heard yet. All Max340 keeps telling me about is aluminum and cast iron expand differently, no crap! This is not showing me the proven design flaws for that engine. The designers know this to, and they compensate for it. I am waiting for the "proven" info. on the Duramax itself he spoke of. You can talk for days on expansion rates. You said his answers were far superior to mine, were are the answers? The factual ones that say the GM heads on the DMAX suck, and we are recalling them. I No, I am not to keen on the aluminum head idea myself, but you never know if you don't try. It is peoples choice to buy them. If you want to talk junk Semi, I'm game, will start were you left off, on my car, why don't you pull that big beast 64 plymouth 426 max wedge to the track one day and I will let you see my chevy (you know, the one I didn't build) blow your mopar batmobile in the dirt. Be sure and wear the cape and mask so I get the full effect. You might want to put the 300 engine in the 64 for extra help. That way you could keep up for the first foot or two. So what your car has a 426 max wedge. Remember, you started this!!!
 
I bet they would even change the name on the side of the trucks to "Max340 Diesel", then you would be the grand puba of isuzu and chevy. I would just be happy to tell everyone I know such a celebrity!!! [/QUOTE]

That's what I was referring to as "flaming people". Max340 is just stating what is true in the "real world". R&D should be done before "WE" purchase these things--and gm is noted for using the public as test subjects. And after reading your reply about valve seats being hammered in--well that just speaks for itself.
Sorry you are so testy! #ad
I do appreciate your responce on attacking my poor ol' '64, but I guess when you have no where to go insults are all thats left. I see plenty of "chev's" at the track in Nostalgia Super Stock classes--usually on the trailer after 1 st round with thier guts hanging out! #ad
Just relax and loosen up a bit. I understand your brand loyalty, what I don't understand is why you would stoop so low as drive a Dodge--could it be that GM stinks?
#ad



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Y2K Black 3500 4x4 SLT+ Leather ETC/DGA DMF/DSA Luverne SST Bars
'64 Plymouth 426 III (Max Wedge)
'79 Chrysler 300 T-Tops NRA Member


[This message has been edited by Semi Automatic (edited 04-09-2001). ]
 
Bob Riley,

Are you the administrator of the GMC web site #ad
? Is that why you are so pro durapuke #ad
.

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01 White, Quad Cab,Short Box ,Sport SLT+,5 speed 3. 54 Ltd-slip,4X4,line-x ,Nerf bars,fiberglass tonneau cover
 
Originally posted by ftb87:
Bob Riley,

Are you the administrator of the GMC web site #ad
? Is that why you are so pro durapuke #ad
.


That would be me. #ad


Actually, I drive a Ford PSD. I'm far from pro-durapuke #ad
I just hope they make a super truck. I would like to see Ford and Dodge sweat a little. Competiton is good for all of us. The worst thing for your truck future is a bomb developed by Chevy. If Dodge isn't worried about the competition, then, therre's no need to try to improve.


Yeh yeh, I know, Your trucks have nothing to improve on. #ad

Bob



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DiabloSport Dealer
 
Semi, i drive the Dodge for the engine, nothing more. If ford had the cummins, i would have a ford, if chevy had it, then that would be in my driveway also. I just want to now why you drive the 64 and the 300, it can't be for the good looks. Nostalgia super stock, well batman, you are still about 2 to 3 seconds slow. I could care less about a bunch of grandpas reliving the olden days. Next thing you will be telling me is how your car can jump coke bottles in the parking lot on goodyear polyglass tires!! That one always makes me crack up when I get around some old guys at a car show or the strip and one of them has to talk about how his old muscle car could do that and if it were still here it could thrash everything out now. I got a name for such people, "bench racers" are you one of them? LOL!
 
BOB,
Tell 'em about yer Wheel Horse site!!!!

Now there is a bunch of WILDMEN!

And BTW Bob, Dodge quit making trucks in 1997!
Gene

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1997 Cummins Dodge 4x4 "One Piece At A Time" Bombed & Amsoiled. Amsoil Premiere Direct Jobber, Member of: NRA Business Alliance, GLTDR, WANTED: Wrecked Dodges.
www.awdist.com
 
Mr. B, My word usage is from experience, and knowledge, while yours seems to be gained from taking things out of context. To wit:

"losing weight in the engine block will hardly gain mpg"

When what I said was continued with:

"without the loss of something more important than the MPG. "

Thus, while I admit that losing weight CAN improve MPG due to a significant weight loss, the other factors compromised are (IMO) NOT worth the extra MPG. Further, why do they feel they need to get better MPG? Maybe because if the Dmax had iron heads it would actually suck 30% (or so) more fuel to do the same job as the Cummins? Please, if you are going to refute my statements, use them in context and bring facts.

Next, you say:

"So your telling me if I reduce the overall weight of a truck then I won't reduce my MPG? "

Um, well no, ya WON'T reduce your MPG, it SHOULD go up. I guess you were just so intent on flaming me, you screwed up the whole sentence?

Then:

"in a race motor the loss of heat is not a problem"

When what I continued with was:

"since the combustion temps can be kept relatively stable. "

Which is exactly right. As you state, not keeping the temps stable means loss or gain of power. In an SI engine, keeping the temps stable is not only easily done, but HELPS the engine. In a CI engine, the temps are INTENTIONALLY raised for more power. Using an aluminum head defeats this action, since its heat conductivity is greater than iron. Thus the head allows the heat of the combustion chamber to be conducted away from the chamber more quickly, resulting in a loss of efficiency. Clearly, GM figured to counter this with the common rail injection system. I do not know specifics on this, but the CRI has drawbacks on a diesel that are just lately being erradicated. I do not know if the CRI is a good idea yet, but it certainly IS the wave of the future in diesels.

You then claim to race a "four link [etc]" dragster. If we are to go by the words used, its clear you are blowing smoke, since a "four link" is suspension, and this is about diesels, not suspension. I am not impressed, nor should anyone else be.

Then you say:

"well, if it's not possible why isn't my CTD melted down and what does the turbo do, just look pretty under the hood?"

Its not possible because if you DID keep combustion temps stable, you would NOT make more power, because you would have to keep the fuel flow at the same A/F ratio. In doing so, the reason for a CI engine is made moot. In a CI engine, heat equals power. More heat is made by more fuel. None of this has anything to do with the turbo, except that the turbo allows MORE fuel to be burned because you have added more air. Also, it improves high altitude performance and likely has some gains in emissions. Again, you prove your ignorance by bringing up items that have little or nothing to do with the discussion at hand.

Next:

"Finally, you tell me to get my facts and show them to you. "

Yup, and I await your enlightening words.

Further:

"Well, I want to see all your Duramax "proven facts" that you have stashed away with all those "proven head gasket failures and dropped valve seats" that you keep talking about. "

I have never once said that the Duramax had a record of failure. I have said that the design had inherent flaws, as proven by previous designs. The Duramax does NOT seem to deviate significantly from these designs. I have asked for any facts proving otherwise. None have been forthcoming.

And on to:

"I bet they would even change the name on the side of the trucks to "Max340 Diesel", then you would be the grand puba of isuzu and chevy. "

(sarcastic mode on)
If anyone EVER tacks my name to the side of a Chevy and I find out about it, I will sue for defamation of character. I would never allow my name on the side of such an inferior machine.
(sarcastic mode off)

You say:

"The designers know this to, and they compensate for it. "

Ok, HOW did they compensate for the difference in the expansion rates of iron and aluminum? So far no one has been able to do this to a level of perfection that means minimal head gasket failure. IF they did it, please, tell us about it.

"I No, I am not to keen on the aluminum head idea myself, but you never know if you don't try. "

Its been tried, its failed, and tried again, and failed again. Putting it under more intense stress doesn't seem to be a way to avoid problems.

You have yet to refute my info point by point with facts. In fact, you seem to have avoided doing exactly that. I have invited factual info that contradicts mine. I would like to see it. So far, you don't have it.

Bob, To be honest, the only thing I would like out of Cummins is more power, and thats easily attainable. I agree competition is a good thing. I just don't see how what appears to be a disposable engine is going to improve the overall class. It certainly won't make Cummins do anything but twist up the fuel on the ISB. Ford is already looking to replace the current PSD. What does that say?

In the real world, there are certain engines that are "benchmark" designs. The 225 and 318 Mopars, 350 Chevy, 302 Ford are in that class. The Cummins B and ISB are also in there. So far, I would be hard pressed to say that either the T444E or the Duramax had the overall reputation to join that elite class. Until they do, the Cummins will be my choice.

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Y2K 2500 QC Sport 4x4 LWB
72 Dart 340
89 LeBaron GTC 2. 2 TI
 
Max,
Yeh, Ford is replacing the 7. 3 wit ha smaller v-8 for more mpgs. I am glad I have mine as I wouldn't want to test anyones first year engine designs.

My point is still valid about competition. I mentioned the Chevy as a whole truck. You seem concerned over the engine only. Dodge has noted trans problems, as Ford does as well. These all need addressed.

Does anyone out there really know what the heads are made of? We are all calling them alum as if they are billet block aluminum. IOWs, do we know what other metals are used in the mix as I am assuming it's a composite of metals, with alum being the main?


I guess what I don't get is with all the problems gm has had with alum head design, you'd think the last thing they want is more of the same. You'd also think it would be their first concern. If all your expectations of this engine become reality, then I really would not understand GM. I believed when this engine was introduced that they beleived they really had something to regain their status as a truck co. If all they have is power and these things start blowing heads, GM ought to just forget about ever making another HD truck, especially one with a diesel. I figured it was their last chance and I really didn't think they would chance it on some cheap design. See, I'm always intriged by technology improvments. I have to assume they have come up with a metal that can actually improve all these issues, but maybe not. Maybe it's just a cheap way out and I'm givivng them too much credit.
Bob

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DiabloSport Dealer
 
Hey gene, MGM,
what EXACTLY is the big difference between say a 97 and my 98 12 VALVE, which they quit making in 98. 5! Just trying to lighten the air in here, it's a little warm. Just making a point here, no reason to yell at me. . hehe.
RedRocket

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1998 2500, 12 valves, SLT, auto, 3. 54, 285/75-16, TST 230/605, t/c switch, DiPricol EGT/boost guages,K&N,camper special, 65,000 miles(2/01),
12 ton goosneck!
'01 Polaris EDGE-X 600
 
Glad you asked!
The early 98's, while having the SUPERIOR 12 valve engine, have the mini-van dashboard!

So besides that, I guess we could squeeze the few 98's in on that list.
Gene
 
Bob, I agree with your sentiment. Honestly, I have no real problem with the PSD, I drove a 6. 9 F250 for a couple of years, and save for its appetite for glow plugs, it was a decent engine, although it would not start at all without them. I am kinda surprised that Ford doesn't get Navistar to supply an inline 6, that would solve a number of problems, MPG, room under the hood, etc.

As to the whole truck, even the Allison is having problems. Not sure what axles the Fords and chevies use, and now the Dodge does not use the Dana's. I like the Dana axles, the transmission is fine, can be improved, and I like messing with AT's. So the driveline passes with flying colors.

The Chevy styling was vanilla, now its just a Dodge with chevy massaging, and the F250 is... well, it just doesn't suit me at all.

As for the overall frame etc, I don't like the Chevy frame, I have had it bend (bent the bottom of the C channel in and allowed the vehicle to sit on three points while the truck dangled in the air) while it sat on a lift, thats not acceptable. Ford skimps on the frame behind the axle on the F150, to me that is an indication of the inherent attitude in their frame design, and that bothers me.

When I got into the bed of a Ford and a Chevy, and jumped up and down, they both had cushy reactions. The Dodge had a firmer feel. It is reflected in the ride. Some guys like a car type of ride in their trucks. I do not. Dodge won that one easily.

What I am saying is this, my Dodge is thebest truck FOR ME. The engine is icing on the cake, and I believe its the best one in the market. The Duramax is frankly, little more than fodder for a joke collect right now. Certainly so far no one has proof of a failure rate, but the facts point to the inevitable failure of the engine. Even GM concedes it will not last as long as the Cummins.

I doubt the heads are made of a radical new alloy, but I could be wrong. I do not know the exact composition of this alloy.

I think GM is hedging its bets... why else intro an 8. 1 liter gasoline V8 while the 454 is still in use?
 
It took me a while to read this far into the thread and it was a shame to see some of the postings get so personal. I'm here for two reasons..... #1 is to learn a little and #2 is to have BIG fun. Most of my energy goes into #2. #ad
The comparisons between the Duramax (WOW, I actually spelled it correctly) and other engines ranging from econobox 4 bangers to Keith Black Hemi's made for some interesting reading. I purchased my truck for use as a Tow Vehicle. The only comparisons, that would matter to me personally, would be what the Class 8 boys are using to "haul the mail". The ISB engine is a small clone of these engines while the Duramax, quite frankly, doesn't seem to have a clue. There seems to be two schools of thought (& emotion) concerning the Duramax: Side # 1 wants the aluminum heads to be a grand and glorious success story that shatters all of the established paradigms of head gasket technology. #ad
Side # 2 is fully expecting (and eagerly anticipating) coolant and oil to be oozing down the side of every Duramax block by 100,000 miles. #ad
I anticipate that reality will will establish itself somewhere between the two.
 
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