OH where to start..... after 9 years of pitting for demos... I got out of it. I drove one year. What a rush! I honestly get more of a rush in the pits.
Get a GOOD sledge hammer (10lbs or bigger) with a GREAT handle. You don't need it breaking.
A torch is not an option. You NEED one.
LEATHER gloves.
Multiple other sized hammers.
LARGE prybars.
I also like to have a full set of tools.
A good floor jack.
JACK STANDS! DO NOT Go under ANY car, let alone a Demo car with a weak frame without using Jack Stands!
A generator and air compressor are nice, but not totally nessissary.
Bring some sort of extra lighting. Around here the consolation and final are well after dark.
2 spare sets of tires. Should you get knocked out first round, go consolation, and then find your self in the final... you'll want good tires for all of them.
We built a "box" with a toggle switch for the coil, a starter button, and a seperate switch for the fuel pump(if needed) and actually... We would go as far on the fords to set up a second starter solonoid and button. Lord knows they NEVER go out... .
That way when you do your first demo... and your Hooked... you can just cut those wires... pull the box, batteries, gas tank and walk away!
Don't worry about the radiator so much. The crowd loves when one pops. When your driving... Getting sprayed with hot coolant sux. I'd recommend draining it and flushing all the coolant out. Use just water. Again getting sprayed by water, you can shake it off. Coolant sticks and continues to burn.
If you get a station waggon, Climb up on top and before the demo starts, along the back sides... right after the last pillar, behind the seats, but above the axle (I wish I had a picture), Put a dent all along the top of the roof going down. Try to do the same on the inside. Take a floor jack and put 10 people in and on it. Get it to just START bending up. You'll be golden. Don't cut the frame. Depending on the rules... you'll be disqualified. really you can do this on any demo car. 4 door sedan, don't worry much about the roof, go along where the hat rack meets the bottom of the back glass.
If they allow Threaded rod for the hood hold downs, spend the extra money. Tighten them down nice and tight. They are stronger than chains.
Use 2 batteries. Put them in with a jumper wire the size of your battery wire, positive to positive, negitive to negitive. Use a Good ground!
Most of all use common sense. If you think it's going to be a problem, eliminate it, fix it. . hide it. If someone knows the weak spot on your car, they will try to take you out by using it. I had a car with a distributor in the front. I pulled the radiator to get a little extra room. I painted it all black so they couldn't see it. It got scratched in the 2nd round, and a driver saw it. Realizing what it was... . you know what he went for next!
The smaller cars aren't bad, but watch your rules. Ours were by wheel base. Make sure you measure. We had a 4 door Celeberty in with the big boys one year. The wheel base put them in that classification.
Having all the power in the world isn't everything in a demo. Remember its the last one running and hitting. They don't say you have to tear the front of the other guys car off. Just hit them.
That's all I can think of right now. Any other questions... ask away!
JP