My E-mail has been down all this morning and out of the office half the day yesterday. I am working to get the issue fixed with my e-mail. Sorry, i did not recieve a new notice on this thread.
1. Is there a good, safe way to plump the FASS right to the injection pump?
First off, what part number do you have? We have 2 differant kits. Ones that use the stock LP and ones that dont. If you have a 150/150-1009 then no. You can not make this work. Your system will not push 45 PSI needed. If you have the 150/95-1009, then yes. You can convert this kit. You can push the pressure. ALSO you can use a SBC fuel pump block off plate to cover the pump hole on the block if you take the stock pump out. You will need to relocate the injector return line to the stock IP return line. This is low pressure and easy to do.
2. Will it harm the injection pump or performance?
No..... both kits will work great with your truck.
3. Is there a regulator that would help?
Regulator is in the FASS. BUT again, but max pressure is depedant on what kit you have.
4. Does the FASS really have a fuel heater?
Yes. You have to plump heater hoses to the FASS to take advantage of the engine heat. BUT honestly, i really dont see a need for it if you run additives in the winter like you should if you are below zero on a constant basis.
5. Is it safe/good to remove the pre-heater/strainer & lift pump, I can cut a plate to cover the hole.
Its safe if you have the FASS. BUT again, this all depends on what kit you have.
6. If its bad to remove the mechanical lift pump can I eliminate the pre-heater strainer and go from FASS into the lift pump. (making a shim to keep the lift pump the correct distance away) If this is so what about the factory fuel/water separator?
Isn’t simple better??
See #4 on page 13 If this is the kit you have... . this is how it should be installed. If it isnt, it wasnt installed correctly.