finally found an 05 truck located 2 hours from the dealer, and had it brought in to check it out.
Here is the deal. I picked it up yesterday a noon, and immediately felt a slight launch shudder. Less than the other one I tested, but still evident. I was ******. I almost drove back and said keep it, but I figured I could take it home and mess with the drive alignment as see what happens. I tested for the 70mph vibe and found nothing, smooth as silk.
I got home an fasted a string to the center of the U-joint cap, where it exits the rear, and streched it to the center of the cap where it exits the trans. The center bearing and center u joint were off about 3/8 inch. Actually the U-joint was off about 1/4 and the center bearing about 3/8. I loosened the center bearing and moved it all the way over toward the side it needed to go. That brought the u-ujoint in alignment with the other two joints, and the center joint appears to be about 1/8th off. I test drove it and about 60-70% of the shudder was gone.
Not good enough for a $47K vehicle. Next I added 2 washers as spacers between the center bearing and were it mounts. 2 bolts with 2 washers about 1/8 to a 1/4 inch lower I guess. I went for a test drive and really couldn't feel much. If I did it exactly right I could feel the slighest pulse.
I added 1 more washer for a total of 3 to each bolt. Now the bolts were too short, only just grabbing the nut. I found 2 longer bolts and used those. On test drive I couldn't feel anything.
I then filled 6 trash cans full of water and went for a drive and feel nothing!!!!! Oo. Oo. Oo.
I tested it again at 70, with no vibes!
I have driven the truck about 100 miles since my little test and it appears the shudder is gone. A few times I thought I might feel it, but it also could be the road surface. I think its good enough for me!! I am going to sign the papers today.
Hopefully this helps someone else!
Essentially I performed the shadetree version of the 03-003-04 without the fancy tool. The TSB mentions 8 bracket sizes that can be used to either lower, or raise the center bearing. The sizes range from 14MM to 133. 9MM
Does anyone know what the original bracket measurement is? I am curious to know what equivelent bracket I could use, I'm not sure if 3 washers shimming my center bearing is the strongest design. any comments?