Best economy mod to make to a diesel truck is to change out the differential gearing from 4. 10 back to 3. 55. I know you will lose some wheel torque but when fuel is $5/gallon and rising, you start to reconsider whether you need that much torque or not. 3. 55 was the standard gear in 1999 and before and engines then had SUBSTANTIALLY less HP, yet few seemed to miss it. Unless you are pulling 20,000+ trailers, you may not really need a 4. 10 diff.
I had a 99 Ram 2500 Diesel 4x4 with 3. 55 gears, got 24mpg in the city and 28mpg highway, now I have a 2002 same model with a 4. 10, get 14 city & 18 highway, planning to have my gears changed back to 3. 55. My old truck w/3. 55 gears at 2000 RPMs moved at 80MPH! My current truck with 4. 10 gears as 2000 RPMs moves at 60MPH! The diff gear ratio really makes a substantial difference in economy.
I had a 99 Ram 2500 Diesel 4x4 with 3. 55 gears, got 24mpg in the city and 28mpg highway, now I have a 2002 same model with a 4. 10, get 14 city & 18 highway, planning to have my gears changed back to 3. 55. My old truck w/3. 55 gears at 2000 RPMs moved at 80MPH! My current truck with 4. 10 gears as 2000 RPMs moves at 60MPH! The diff gear ratio really makes a substantial difference in economy.