I can give you two cases where Oil Analysis most likely saved the customers some BIG bucks!
One was a 97'CTD which only had 7,000 miles on the oil. He was using Synthetic 15W-40 oil along with a By-pass oil filtering system. At the 7,000 mile mark, he decided to do an oil analysis just to see what was going on. The oil analysis came back showing the oil had deteriorated to a 20 grade Viscosity (two grades lower than the original which was a 40 grade) and the oil had 5 percent Fuel IN the oil !
The report suggested to check the fuel injection system. He took the truck back to the dealer where the truck was purchased and ask them to do what was suggested by the Lab. The dealer just said "Change the oil!" He wanted them to do as was suggested, but they insisted that he just change the oil.
He then contacted Cummins on their "Hot line", where he talked to an individual who was familiar with oil analysis. This Cummins Tech said that he thought there was either an "internal" leak in the injection pump (P-7100) or there was an injector that was not closing. He was told to take the truck back to the dealer and insist they do these checks. He did this, and low and behold, the dealer found an injector that was not closing properly.
Now had this customer just changed oil every 3-4,000 miles, perhaps he would not get too many miles out of this engine before it simply wore out, as fuel is not a very good lubricant.
Now the other case went something like this. A customer had a 97' GMC Diesel, which he was using the synthetic oil (15W-40) as well as an oil by-pass filtration system. He was doing the oil analysis every 8,000 miles and had done so for some 65,000 miles before the problem showed up. The problem was a very high silicon count of 65 PPM. The lab contacted him by phone and recommended for him to check his air intake system. He did as they told him and low and behold, when he removed the flexible air tube between the air filter box and the intake plenum, he discovered a slit in the air tube about 1 inch long. This slit was located on the inside radius of the bend in the flexible air tube, and was not visible unless the air tube was removed and then straightened out.
Now had he just been changing oil and not doing oil analysis, how many miles could this engine been able to go without a major problem? Who knows, but in my mind these two cases exemplify the benefits of a good oil analysis program.
Wayne
amsoilman