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How I set up an RV battery isolator...

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Trailer tires

problems with new truck and 5th wheel hitch;

This installation is for a truck camper application where I had to provide a new 7 pin connector in the bed close to the forward bulkhead. I did not provide a back- up light circuit nor electric brake wire to the in bed connector as my truck camper does not require it. This solution for my truck camper pulls the lights and turn signals from the rear via the flat 4 extension and new heavy gage wire from the firewall back to a new 7 pin plug mounted in the bed.

I did not cut into any existing lines to tap my circuits. For the running lights and turn signals I ran an extension 4 wire patch cord (purchased at any auto parts store) and plugged it into the stock flat 4 plug under the truck bumper; the stock 7 pin in the license plate recess in the center of the stock bumper remains intact. The flat 4 extension is run under the truck into the driver's side cavity within the bed to the correct pins in the newly installed 7-pin plug.

The 12 volt charging line to the new 7 pin is an 8 gage wire that is run separately and independently from the stock 12V line that goes to the bumper. I wanted a much larger wire for charging the camper batteries.

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The photo above shows the placement of the Techonsha 7000-S continuous duty solenoid isolator with 30A reset. It is circuited per the manufacturers recommendations shown HERE. I ran the new 8 gage wire in spit loom down the fire wall and under the cab wire tying it to existing items and up into the bed cavity just behind the fuel fill hose.


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I tapped a 12 volt "Key-On" source by cutting a crimp type ring terminal in half to insert into a vacant slot in the under- hood fuse panel.

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I used the keyed side of the vacant #37 fuse (vacant on my 2005- other years may be different.) I ran the wire out the side through a slot that was cut and smoothed with a hacksaw blade and emery cloth.


The keyed 12V lead is run in split loom and is wire tied along existing hose to a water proof 10A fuse holder then run to the proper post on the solenoid.

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Thanks fkovalski for linking me to this write up. I have that (or one that looks identical) sitting around waiting to be installed.

Can you suggest a way of being able to over ride it, if say I wanted to run the heat, at the expense or risk of the chassis batteries, after killing the camper batteries?

Thanks.
 
I have to think more about it... but perhaps others can comment on this idea:

You might get it to work by wiring 1 line from a "KEY-ON" circuit and a second "CONSTANT ON" line routed through an appropriate circuited DPDT switch.

One position is the normal wiring set-up as I show and the other would be the manual override circuit. I think this would work, but you will want to insure that in now way shape or form that both circuits feed the solenoid at the same time.

You will also want to insure as diligent as possible that you do not leave the switch on the "CONSTANT ON" position when you actually meant to have the truck batteries isolated.
 
... I have that (or one that looks identical) sitting around waiting to be installed.
....
You will want to make sure that the one you use is a continuous duty solenoid. Not positive, but there might be solenoids that look like the one shown that are not continuous duty.
 
Should I worry that if I do this, I'd be back-feeding the fuse box and lighting up the other key on accessories in the cab?
 
Use a diode in the line from the key-on/accessory power source to the coil on the solenoid. Banded end goes toward the solenoid. Then connect a manual switch between the hot lead and the coil on the solenoid. The diode will prevent power from the manual switch from flowing back into any other circuits. You can get a diode from Radio Shack and numerous online sources, you need a power rectifier diode that will handle as much current as the solenoid coil uses (which shouldn't be much).
 
Use a diode in the line from the key-on/accessory power source to the coil on the solenoid. Banded end goes toward the solenoid. Then connect a manual switch between the hot lead and the coil on the solenoid. The diode will prevent power from the manual switch from flowing back into any other circuits. You can get a diode from Radio Shack and numerous online sources, you need a power rectifier diode that will handle as much current as the solenoid coil uses (which shouldn't be much).

Thanks, but just slightly over my head. So A diode will prevent power flowing in one direction? Then I add an always hot source, through a switch inside the camper that will introduce current between the diode and the solenoid?
 
Fk, how did you bolt the solenoid to your fire wall?

I've been zip tying stuff to the hydraulic lines near there, but the solenoid seems a little heavy for that.
 
If I recall correctly (and by refreshing my memory from the first photo) ... I believe I used (2) short bolts w/ lock washer and ny-lok nuts. It was a few years ago that I did the install but I sorta' recall prying up the plastic cowl covers just enough to get behind to hold the nut with a box-end wrench.

I recall I did the same for the reset instead of using self-tapping screws... I prefer a more positive mechanical connection where possible.
 
I personally would not tap into the truck's batteries for running the heater. I would recommend an alternate source of power. I looked into solar, but with all the snow I get, the sun blockage was a major concern... plus I generally sweep off snow after every storm... the extra schmutz on top would make the chore more cumbersome; I opted for a generator.

I have a Honda EU3000iS generator mounted between the bed bulkhead and camper as seen in post #5 in this thread:
https://www.turbodieselregister.com/forums/showthread.php?240983-Truck-Camper-amp-box-mounted-fuel-tank

I store a BUNCH of stuff here as well as in front of the bed wheel wells such as tire chains, fire wood, gasoline containers, fold-up chairs, etc...

If for some reason I am not able to run the heater I always carry Wiggy's arctic sleeping bags.
http://wiggys.com/category.cfm?Category=41&CFID=375791&CFTOKEN=40347733

I have the "Ultima Thule" and it has served me well... even down to -30 many years ago in the back-woods (camping in a shell/ cap on the truck, not a TC.) These are made in Grand Junction and in my opinion they are the absolute best arctic sleeping bag.

In my opinion, have a back-up plan or two to stay warm instead of using truck batteries for secondary source of power for running the heater.
 
I have a ten foot camper in an 8' bed. I pushed it back about 4", since the frontmost it could go was 2" and that was useless. My cantilevered rear sags as is; I don't think I could push it back more than a couple more inches without issues, but a generator is likely in our future.

We do run a catalytic heater as well. I think the power issues will mostly be behind me just by replacing batteries.

I have made it clear that we will not again plug a dead camper battery into a non idling truck, regardless of how new her engine batteries are.
 
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