tsi_2baad4u said:A couple of notes. 1) I dynoed my '05 with and without the stock cat and it put down 345hp both with and without it. Each time we ran it at least 4 pulls just to make sure we had a good reading. We were surprised to see no increase in power w/o the cat but the truck didn't feel any different driving either so the numbers seem accurate.
2) I've bought several "high flow" cats for my cars and I have yet to see one that's any different than a stock cat converter. The only difference is in the brick/body size. There are some "true" high flow cat converters but they cost around $2000.
Save your money, the stock diesel cat is absolutely huge anyway and will flow plenty of air. The only time I'd worry about it being a restriction is if you're at 450whp or higher and then I'm only guessing that it's a restriction. It's not a restriction at 350whp anyway. Also, I only see a difference in egt of "maybe a maximum" of 50*F pre-turbo between cat/no cat. I expected to see bigger egt relief without it but it just didn't happen, even pulling rocky mountain passes.
Thanks for the information, I sure would like to know how much restriction the stock muffler creates! I have seen inside the cat and it doesn't look bad at all. Now the muffler that's another story. :-laf