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Engine/Transmission (1998.5 - 2002) Major NV4500 problems

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Engine/Transmission (1994 - 1998) I need a second opinion

Engine/Transmission (1994 - 1998) 96 auto shift problem??

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On a recent long trip I heard a loud sqealing noise come from my trans that stopped just as sudden as it started but after the noise it was very difficult to shift. I was about 1000 miles from home with a loaded car trailer behind the truck and I figured the damage was done so I continued home.

I pulled the trans last night and here is what I found.

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The remainder of the first gear bearing.

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Damage to reverse and 1st gear journals on mainshaft.

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Reverse gear is also shot.

I really don't have the money to fix this thing right now so it looks like I'm without a truck for awhile #@$%!
 
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Anyone have any suggestions on where to buy the parts I need for this?

I need first and reverse gears, mainshaft and all bearings at a minimum.

Who has the best mainshaft setup for the 5th gear fix these days?
 
4x4 Tech, Inc. dba QUAD 4x4

23 Turner Rd.

Roberts, MT 59070

Ph. /Fax 406-446-2427

email: -- email address removed --



I would give Dan a call. I used his 5th gear fix and he was great to work with. He will have all the parts, tools and instructions you need to get going again.
 
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I just bought a brand new NV4500 on Ebay but I think I will rebuild my old trans also so I have a spare.

Now I need to decide on what clutch to use, FE or OFE.
 
I have had both the OFE and the FE... . there is not much difference, more mind over matter than anything else... I would definitely go with the FE, and leave room for upgrades, just in case. if cost is an issue, you may want to look into a NV5600 swap/conversion, rather than have your 4500 rebuilt. I went that route, and got a 6 speed from Blumenthals... love it, but the 2nd gear synchronizer has never worked from the time I got it out of the crate, now reverse doesn't have any either... . other than that, its been a great transmission and bolts up with no mods needed! well good luck and hope everything works out!



-Chris-
 
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