McCRam said:
That muggyweld article said that the cracks are caused by cavitation. Is that true? If so, would it help to use a coolant that reduces this such as fleetgaurd compleat?
No, the Cummins engine is not susceptable to cavity corrosion (unlike a Ford 7. 3 PSD for example). The crack is caused by an overly thin casting (in that area) and flexing of the block from what we have been told.
I feel bad for anyone with the 53 block cracking problem. Because things eat away at me, I'd likely trade or sell a truck with the 53 before it became an issue. If I had a cracked one, I'd likely repair it (if possible) and then trade the truck in. If you do a search, there are several methods of repair. Some of them sound like they'd work pretty good. Keep in mind that it is just a crack in the coolant passage and not a structural crack. If you do replace the block, then the problem is fixed forever and you should be good for the next half a million miles or so.
I don't blame anyone for being upset with DC or Cummins. In fact, I don't think the 53 issue should be considered a warranty issue at all; it should be considered a "latent defect" in the product, one that the consumer could not possible have been aware of and one that should be rectified by the manufacturer regardless of time or mileage. I own a construction company and we warranty our projects for one year, BUT if we failed to comply with the specifications and a problem is discovered 25years from now, I'd still be liable for fixing a latent defect in the work. The cracking is not caused by regular wear, it is a defect in the engine block. Period. IMO, Cummins should offer you a brand new block, bearings, rings and gaskets at a minimum.
On a different note, I could not bring myself to buy a Ford or Chevy diesel. The Ford because of the engine and the chevy because of the truck. I would only buy either a Dodge Cummins or a Ford gasser. But that's just me.
Sorry for the long post,
Dave