Gee, there are an awe-full lot of "experts" on this site.
There does seem to be some problems with the 11. 5" rear end, many are complaining of the howling and heat. Is it normal? I am not sure, while I have never ran a 11. 5" rear end, it seems to be very different from the one it re-placed, that being the Dana 80. I was always under the impression that gear howl was caused by pinion/ring gear alignment. Sounds like they have a problem with who ever is "setting-up" the rear gears. Also, heat would be a by-product of improperly set gears. The additional tooth contact would cause more heat, and prob-ally the howl. In my D-80 I monitor the temperature, it stays around the 140-150 range. I tow a 15,000lb+ trailer and it has never gone over 160. While this is pretty warm, it is not considered HOT. I too would be worried if the rear end gets that hot, without being under a load. I do not think I would tow with it till the heat issue is resolved. You can pick-up a heat gun, hand held laser heat detector (Ray-tech) for about 80 bucks. This would be one way of documenting the rear heat problem. Also, I would hitch up the trailer and run a small test pull with it. Say something like a 100 mile round trip route, see what happens and how hot it gets. The