Some interesting news. JStieger wrote me today and said that he had the same problem with his BD twins. He said that it has been mentioned to him that the small charger can spool so much faster than the large charger that it can create a vacume and suck oil past the seal on the 3B. makes sense I guess.
It somewhat still doesn't make sense to me to me though!
I've corresponded with a few other folks that have BD twins. Some have no oil leaks while some have so-called oil leaks in the cold-pipe. These folks went insofar as contacting BD about it only to be told it's "normal". I even found a couple threads on my search of various boards where a BD guy responded to the same effect.
The BD twins come with a 4" AFE, whereas most other twin sets use a 5" inlet. I thought this was a problem so I tried a bigger filter (in theory) of the Amsoil Ea variation.
I've had the primary turbo rebuilt by HTT and they said the compressor side seal was perfectly fine as were all the bearings, but the exhaust side seal was leaking slightly.
During the time the AFE was installed, the oil leak was fairly small, but just annoying enough to make me worry. There was also air filter oil being pulled into the cold pipe too.
After the primary was rebuilt I strictly ran the Amsoil Ea dry filter and there was definitely more oil in the coldpipe. While the oil analyses were great and the surface area was Length x Width x Height bigger than the AFE, I think the dry filter has to be more restrictive hence the larger oil leak.
I'm installing new twins this weekend with a huge AFE filter so it will give me a chance to go through everything in greater detail. The oil drains on my current BD installation point straight down and are 7/8".