The Cummins 5. 9 03 and up already has this gasket , it’s a multi layer gasket , and it is more then sufficient up to most power levels with a good stud package, Like the ARP 2000. ARP is the leader in racing fasteners and dose 100% of NASCAR, INDY CAR, CART, and most Formula 1 fasteners. They were slow getting in to the diesel Program, but are doing a great deal of research, and coming out with a lot of new, and innovative products.
An ARP 2000 stud at 115 lbs is only at 75 % of its designed clamping load, but this is with in the range of the bore of the block. Now take that same stud to capability of 95 % of yield, of say 140 lbs, like a lot of people do, and the block distorts as much as . 001 in bore concentric. No problem if you hone your block with a honing plate. When you change the dynamics of the top of the cylinder bores, with stronger studs, and torque them to a higher yield then spec, this will usually need to be clean up with honing
Now if you put studs in a motor and bring them to the yield , equal to the best clamping load of the bolt they replace , then you have a more effective fastener system, that will not give under load. Its when you ask more out of the stud , by going from the tested yield equal to the bolt , you then distort the block. If you are building a new motor and a fresh bore, with honing plates, then you can take the fastener up in 95 % yield and achieve a better clamping load.
Now to 14 mm studs, with their removal of critical structure of the head and block, You completely change the structure of the first inch of the bore. The amount of distorting of the Cummins block with 14mm studs is incredible, and what you might gain by sealing the head gasket, now goes by you rings in the fact that the rings and cylinder bore are not in sync. This is not and never should be a option on any Cummins
I have never been a advocate of these unnecessary, and in reality ineffective methods cylinder combustion containment Ideals. If you are running moderate power levels 50 to 70 PSI one of these new gaskets should hold , and with studs it becomes even more effective, but remember if you change the clamping load you change the shape of the top of the bore, unless you hone with the new fastener and gasket, with a good set of honing plates, opps nobody told you that part did they.
Now for O-rings if you chose to go that route, it is important that you have a competent machine shop install the o-ring in the proper location, and with the right protrusion. One of the so-called leading vendors of the diesel world didn’t get right, in installation of an o-ring job. It’s critical , and I mean critical to having the wire appears to have no seams this in it self is an art. When customer got his head from one of thes vendors , the wire had gaps in it of up to . 025, this leader of the diesel vendors told the customer, he would fix it, but that “it was really nothing mor then cosmetic, and it really didn’t mater if the wire came together. ” This is the reason that o-rings don’t hold that, and a variance of protrusion, this variance should not be over . 0005, or half a thousand of a inch
I would really not use the BHJ machine, useless the guy is very experienced, and that leaves most out, including myself. Using a Mill , or even CNC is the best way . that doesn’t mean that a BHJ tool is bad, but it was designed for something entirely different then putting a stainless . 041 wire in to the stainless fire ring of a gasket, it was designed to put this same wire in a dead soft copper gasket, with a receiver grove on the opposite side.
Now on to fire rings, what a joke, if you can’t hold it in with a good o-ring job, then the next step is not this , its is attempt to copy something that is way out of date in formula one racing from the fifties. They now use something that only a few, on here know or understand, and is a extreme that is not need in drag racing, but is necessary in extreme pulling, John Russin at Buddha Power and Brian Block both pioneered bringing this to diesels, and few if any know about it, and that is all I will say about it, it’s the ultimate, and is expensive, but not needed on any thing a drag racer will ever build.
The next step in the process is to run an o-ring with a copper head gasket and a receiver grove, this holds in top fuel racing where the pressures and loads are more then any!!!! Diesel will ever encounter in proper tune , and I stress proper tune , if you run the motor wrong , or incorrect timing excessive then nothing will hold the head in place.
I will address a few of the myths and facts about head gasket seal.
Its not boost levels that kill head gaskets and other parts in high performance diesels, but the amount of cylinder pressure peak spike. These spikes can accrue above the level of the ability to hold containment of this pressure, and when this happens the pressure will go and find the weakest link.
These spikes are caused by excessive timing for that rpm, excessive cylinder loading, meaning the amount of air in volume in the combustion chamber. The more cylinder head and Camshaft technologies catches up, the more air gets in the motors and is not restricted at the port, causing high boost numbers, the lower the boost it will take to achieve these levels of power that need better combustion containment systems. If you take a 90 psi diesel engine with twins, with a stock head and camshaft, and introduce the latest cams from say Bullet/RAYMAC , or Russin, you will lose boost, put a ported head and you loose more boost. This is if you add no more fuel. Now if you add a real cam, meaning clearance the pistons, and do a real ported head like Ray Little or RAYMAC is putting out the door, or some like Russin is doing, and the rest are just grinding metal for effect, making it look pretty, because I’ve had their stuff on the flow bench, and the bench is very cruel to their work. You loose a great deal or the restriction you call boost, and put air in the motor .
One example of head air flow is if you were to have a 500 cfm prostock port , on a 5. 9 Cummins you would only need 30 psi to make the power levels that the 1500 hp pulling rigs now use 150 lbs to make that power