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Engine/Transmission (1998.5 - 2002) Product Engineering PE4100 installed

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Engine/Transmission (1998.5 - 2002) '02 Fuel System Failures

Engine/Transmission (1994 - 1998) YES or No

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Hey guys, quick update to those that were following my last post on the new pump I'm trying. I'm working off the laptop tonight, so I don't have any pics. to post, but it's this pump #ad




The install was the same as any frame mounted pump by the tank, my existing (from the Mallory) relay was used to provide the power to the pump. At the request of PE, I removed my pre-pump Earl's screen filter. It's plumbed in as follows... Earl's compression fitting is on the inbound hardline, which is installed just foward of the where it is visible on the frame as it exits the tank area. My compression fitting is -6AN, so I had already adapted it to -8AN via -6 to -8AN coupler. After that the -8AN line runs directly to the inlet of the pump. At the pumps outlet, it's -8AN line foward to the fuel filter inlet, where it is again reduced to -6AN to adapt the the Weber fitting (no inbound banjo bolts, pre or post filter, all are Webers).



Initial observations... the pumps exterior appearance is almost to nice to mount on the frame of the truck, as seen in the pic. above. The inlet/outlets are o ringed and the pump was sent with -8AN fittings. I ordered the pump to be pre-set at 17 psi's, thinking I would be seeing 16 psi's post filter at idle. Once the pump was in and running I see that I have 15 psi's pre filter, not a big deal but I have to wonder what happened to the other 2 psi's ??? Perhaps they test with a more restrictive setup than what is on my truck, I'm not sure. Regardless, from my very limited testing on wet roads, here's what I've seen so far... .



15 psi's at idle=14 psi's at idle post filter, no surprise there as my FF is fairly new, with about 5,000 miles on same. While running at idle in neutral, I brought the RPM's up to 2800, which brought the post filter psi's down to 13, according to the SPA gauge. Again, no real surprise as I was not under a load. Once on the road, I tried a few WOT runs with the TST off (road conditions were not favorable). The lowest I could drag the psi's was 11 post filter. Similar conditions with the Mallory would have yielded a reading of about 8-10 psi's.



Dislikes... only one so far. The mounting system consists of four threaded bolts that appear to be 3/16". The threaded ends are seperated by a section of rubber, apparently to isolate the pump from the frame/vibration. I built a simple bracket out of 3/16" stock steel so that the pump would mounted at about the same height as the bottom of the fuel tank. The bracket was bolted to the frame and then the pump was mounted on the bracket. Everything looked good until I mounted the pump to the bracket, the pumps weight on the rubber mounts allowed the pump to list downward at the inlet (if you look at the pic. above, you will see the mounting bolts, the bolts do not run through the rubberized section, hence the sag when weight is applied). I was running late for work so i corrected this problem with a temporary fix of a zip tie, through the frame and secured to the pump's body, just inward of the inlet fitting. It will be a simple fix to replace those bolts with some straight stock 3/16's bolts and a simple rubber spacer pad, just want to call the Co. before I make any changes to their mounting system. That's my only gripe to date.



Here's a link to PE http://www.productengr.com/PE_4300.htm . I am posting this as information only and don't expect anyone to run out and try this pump, as it is untested in our trucks. Also, I didn't choose this pump for it's rated 270 GPH flow. The pump is backed by a two year warranty. I spoke at length with a rep. from PE and he is well aware of my intended use. They are confident that the pump will last for our applications, time will tell but I intend to find out. I'd also like to thank CScott, a fellow TDR member, for bringing this pump to light as a possible solution to our lift pump woes.



Sorry for the long post, I'll post some pics. of the install Sunday night.



Scott W.
 
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Steve, they were more concerned that the pump might die of fuel starvation should the Earl's be come clogged than debris entering the pump. They state that the pumps tolerances should be sufficent to pass any debris that it should encounter.



Here's some pics. , feel like an idiot posting an install that is supported by a zip tie, but it's a temporary fix, as I posted above, so just try to look around it ;)



https://www.turbodieselregister.com/user_gallery/displayalbum.php?&userid=4688&albumid=214



I was doing my usual triple check of all the fuel line connections last night and found that I must have disturbed the Earl's compression fitting during the install as it was weeping just a bit. Soooo, at 0130 last night I went out to tighten the fitting, must have scored the compression ring as it was more like bleeding from an open wound when I was done. Picked up a new compression ring and took a great soaking, once again, in diesel. It's starting to get old :rolleyes: .



Scott W.
 
Scott,

That sure is a pretty pump. I think Trac Auto has some zip ties that will match the color:D I had the same problem w/ the rubber isolators on a Pre-Luber on one of my other trucks. I was thinking about using them on the Summit pump if it had not leaked, but w/ only two mounting holes, I decided that they wouldn't work. Man, those things are noisey. BTW the 4601 is working great. WOT=10. 5psi.

The PE looks like a keeper. Keep us posted.

Tom
 
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Thanks Tom, glad to hear that the Carter is working well for ya, hope it lasts a loooong time :) . When I saw the mounts the PE came with, I was skeptical, but I figured 4 bolts would surely support the pump, HA !. LOL at the multicolored zip ties ( can you send me the link and do they have anything that wouldn't clash with anodized blue and gold :D ).



Scott W.
 
:D Nice looking pump. Did I not see 4 more mounting points on the oposite side of the pump. If so, why not get 4 more isolatore and install it in a "U" shape braket which would act as a brush gard. Oo.
 
Scott,

I don't know about looong, but I'll be satisfied if the 4601 lasts long enough for you and Gordon to determine if the new objects of our obsession are going to work or not. LOL



I think you can get any dayglo color you want. Dayglo lime green wouldn't clash would it?:rolleyes:
 
Eric, nothing new to report, still working well but that's not a surprise as it will only be one week tomorrow. I haven't found the time but I want to call them in regards to upgrading the mount. All I want to do is to loose the rubber isolaters and install a rubber pad between the pump and the bracket, so I can get rid of the zip tie for support.



I did manage to drag the pump down to 9 psi's, post filter, during a very hard run up our 17% grade with the PM3 set on kill. That's the lowest psi's I have seen and it was only a fleeting second before the pump rebounded to 10 psi's while still in the WOT run. Normal cruising on flat ground at 55 equals 12-13 psi's post filter. With the last Mallory set at 16 psi's pre filter, I would have seen 6-8 psi's on the same run. Hope it lasts.



Scott W.
 
Scott



The difference in fuel pressure could be the difference in gauges being used.



Of course I could be wronge (wouldn't be the first time) but it is a thought.



Craig
 
Thanks Craig, I was wondering the same. No big deal, either way. The pump provides more than enough flow for what I need, sure hope it lasts.



Scott W.
 
Saint -



I recall you said someone was experiment w/ the ESSEX pump, do you know how it worked out for them? I know it's a bit pricey, just curious.



http://www.essexind.com/sx_page2.htm



As for your mount quandry, I suspect a local welding supply shop has someone there that could cut something out for you and leave the sanding, drilling and painting up to you. The holes would be easy enough, you could let the gang use it as a chew toy for a little while, but not too long or its wind up looking like a spent rawhide chewy. :)



MaX
 
MM, LOL about the rawhide chewy !!! Not sure on that Essex pump, I don't recall ever seeing it before ????



Scott W.
 
Scott,

If you need, just drop off a paper template of what you need made, and I'll cut/weld as necessary. I'll get it back to you personally and we'll hit some targets. By the way... Scott did some impressive work mounting it. I took a picture of it when I was up there last weekend. The wire tie was just his way of adapting and overcoming a problem. By the way, Scott, the 6 speed swap went well. I had to engineer a couple things that were not available. I'll take some pics of it and email them to you.
 
Improvise, adapt and overcome !!!

Words to live by, taught to me in a harse manner back in the days of my youth. An experience I will never forget. God love the Marine Corps. :cool: .



Thanks Chris, sounds good on busting some caps and the mount. Hopefully time will permit a day at Cherry Ridge Rifle Range for a day of long distance shooting as well.



Scott W.
 
Hey Scott hope the pump is doing you right.



I spoke with the designer this afternoon about mounting and some other items.



H said it can be mounted straight to the frame with no rubber damping with no problem. He also suggested mounting a piece of angle to the frame and then mounting the pump to the bracket. There are 4 holes in the bottom of the pump that the supplied mounting hardware will fit.



This sound like a good solution on several levels, it wouldn't allow sagging and would provide some protection for the pump from road dibris.



He said the pump is rated at 270 gph free flowing, in our application it is most likely not fllowing much over 60 to 70 gph. So it won't flow to much for the injector pump.



He also informed me that this pump will not be harmed if it is ran dry. An interesting fact that I thought I would pass along although I hope you never incounter this condition.



I just wanted to pass these tidbits along.



Craig
 
Thanks Craig, that's all good info :cool: . I did see those 4 holes in the bottom of the pump, not a bad idea but being that I already have the homemade bracket installed, I think I'll try to find a slim piece of rubber stock and just bolt the pump to the bracket.



I just bought a new skateboard for my daughter. They had rubber spacer pads ( even in way cool colors, lol) that they place between the trucks on the board, I think I'll try one of those for a start, now that you got the go ahead from PE to modify the mount. Any idea what size bolts they use ?? I'll have to go down the local hardware store and try a few on the bottom holes to see what size they are.



The pump is doing very well right now, zero complaints.



Scott W.
 
Looks like 1/4 x 20.



Just ran out back and checked my pump.



With luck it might go in this weekend.



I think I will try to make up a "L" bracket and use the bottom mount.



When I get it I will post some pics.



Craig
 
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