1998. 5 Dodge 2500 4x4 Quad Cab NV4500 5 Speed 207,600 Miles
Gentlemen:
This thread is simply to document my efforts to maintain my truck. I just recently installed a FASS DDRP 02 in my truck and I have documented those efforts in another thread. I am now working on installing new rear brakes shoes for my truck.
The reason for this undertaking is that my daughter is slowly learning to drive the truck and tow a trailer. I have to make this truck as "bullet proof" as I possibly can so that I can have confidence that the vehicle will transport her safely.
I have had what I consider three major failures with this truck: The VP44 fuel injector pump (once at nearly 80,000 miles (warranty), once at nearly 160,000 miles (my nickle); the third item was the failure of NV4500 5 speed manual transmission at about 188,000 miles. All failures where related to inadequate monitoring of maintenance items... lack of a fuel pressure gauge and failure to change the transmission gear oil frequently enough. Consequently, I am becoming more aggressive at maintenance.
Rear Drum Removal
I will never undertake even the simplest of task without checking with TDR Roundtable!. I raised the rear of the truck on jack stands and removed the wheels. I expected the drums to come off with a few taps of a wood block. The driver side did; the passenger side did not.
After about a hour of off and on effort, I finally was able to remove the drum. It required a small hardwood block (1" square and 8" long), a 20 oz. hammer and copious amounts of LPS-1 lubrication. I placed the block on the back of the drum, tapped it with the hammer and then rotated the drum to a different location. It finally popped loose.
I am not sure if the lubrication helped but the drum was frozen on the hub after 12. 5 years of rust, wear and tear. IT WOULD HAVE HELPED GREATLY IF I WOULD HAVE TAKEN THE TIME TO READ THE ROUNDTABLE FIRST! There were several good suggestions in dealing with the problem posted from 10 years ago. Lesson learned..... again.
Brake Shoe Inspection and Replacement
After the drum was removed, the driver side brake shoes displayed a big problem--lots of sludge from a leak in the axle seal. It covered everything. I am in the process of cleaning the components but it will take a while. The wheel cylinder appears in good shape but I am up grading the units to the GM part--Napa P/N 37337.
The passenger side shoes had the normal dust and dirt but where in good shape. Both sides had plenty of shoe material left. I guess it speak volumes to the freeway miles placed on the truck.
I am installing Raybestos shoes obtained from NAPA auto parts--about $104. 00 plus tax. Made in Mexico. I am sure that there are better shoes. I also saw a lot of cheaper shoes. I was not comfortable with the cheaper variety. I am also installing all new springs and hardware components. They were actually made in the USA. Both the hardware kits and the the wheel cylinders were reasonably priced.
I am out to work on the clean-up---one side at a time. I also have to study the seal replacement online here. Wish me luck.
M. Young
Gentlemen:
This thread is simply to document my efforts to maintain my truck. I just recently installed a FASS DDRP 02 in my truck and I have documented those efforts in another thread. I am now working on installing new rear brakes shoes for my truck.
The reason for this undertaking is that my daughter is slowly learning to drive the truck and tow a trailer. I have to make this truck as "bullet proof" as I possibly can so that I can have confidence that the vehicle will transport her safely.
I have had what I consider three major failures with this truck: The VP44 fuel injector pump (once at nearly 80,000 miles (warranty), once at nearly 160,000 miles (my nickle); the third item was the failure of NV4500 5 speed manual transmission at about 188,000 miles. All failures where related to inadequate monitoring of maintenance items... lack of a fuel pressure gauge and failure to change the transmission gear oil frequently enough. Consequently, I am becoming more aggressive at maintenance.
Rear Drum Removal
I will never undertake even the simplest of task without checking with TDR Roundtable!. I raised the rear of the truck on jack stands and removed the wheels. I expected the drums to come off with a few taps of a wood block. The driver side did; the passenger side did not.
After about a hour of off and on effort, I finally was able to remove the drum. It required a small hardwood block (1" square and 8" long), a 20 oz. hammer and copious amounts of LPS-1 lubrication. I placed the block on the back of the drum, tapped it with the hammer and then rotated the drum to a different location. It finally popped loose.
I am not sure if the lubrication helped but the drum was frozen on the hub after 12. 5 years of rust, wear and tear. IT WOULD HAVE HELPED GREATLY IF I WOULD HAVE TAKEN THE TIME TO READ THE ROUNDTABLE FIRST! There were several good suggestions in dealing with the problem posted from 10 years ago. Lesson learned..... again.
Brake Shoe Inspection and Replacement
After the drum was removed, the driver side brake shoes displayed a big problem--lots of sludge from a leak in the axle seal. It covered everything. I am in the process of cleaning the components but it will take a while. The wheel cylinder appears in good shape but I am up grading the units to the GM part--Napa P/N 37337.
The passenger side shoes had the normal dust and dirt but where in good shape. Both sides had plenty of shoe material left. I guess it speak volumes to the freeway miles placed on the truck.
I am installing Raybestos shoes obtained from NAPA auto parts--about $104. 00 plus tax. Made in Mexico. I am sure that there are better shoes. I also saw a lot of cheaper shoes. I was not comfortable with the cheaper variety. I am also installing all new springs and hardware components. They were actually made in the USA. Both the hardware kits and the the wheel cylinders were reasonably priced.
I am out to work on the clean-up---one side at a time. I also have to study the seal replacement online here. Wish me luck.
M. Young
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