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2nd Gen Non-Engine/Transmission Rear Drum Guys - Read This

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Thought I'd post my recent experience with the drum system on my truck in case there's more guys out there that are in the same position I am (was).



Background: I had paid big bucks a few months ago having the fronts redone and I was worried that they'd be trashed again soon from the back ones not working well. So I did a lot of research on the TDR and the first step was adjusting the star wheels on the brakes. Seemed to help some but still not the level of performance I was comfortable accepting. So, I ordered bigger wheel cylinders and new shoes.



Today I put a new set of shoes on the back as well as new and slightly bigger cylinders on each rear wheel in hopes of getting some stopping power to the rear. After doing that I was still unhappy with the performance. It just didn't seem right. At this point I really got an eye opener... ...



I put the truck up on jack stands, started it up, put in gear and let it idle. Then I pushed down on the brake pedal and guess what..... that's right, the wheels kept on rollin' :mad: Sometimes, they'd act like the shoes were pressing against the drum but not enough to stop the motion. At this point I put it in neutral and let the wheels spin slow and lightly; step on the brake and both wheels stop. Hmmm. I knew I had cylinder actuation, had them shoes adjusted to slight drag, and knew the lines were well bled. Back to the TDR search forum... ...



I remembered reading posts about the rear height sensing load proportion valve and a TSB for some trucks. Boom, found many posts and read in a few places where folks disconnected there proportion valve rod and tied it up so the valve was in the full open postion; figured that was worth a try. I popped off the lower mount point of the rod, tied it up and tried the in-gear/on stands test again. Result: Great and immediate wheel stoppage every time I pushed down on the pedal.



I'm going to drive it for a few days to make sure I don't get wheel lockup but I have a feeling I'll be getting rid of the proportion valve via the TSB part. There are also posts about leaving the rod in and making it adjustable. My truck is probably like most in that it's already meeting the operating at 75% GVW recommendation/suggestion of the TSB without having a load or having the trailer hooked up.



Conclusion/Recommendation: Those of you who have rear wheel drum brakes I would suggest you try the break test I did (on the jack stand test). I was already doing the jack up and adjust star thing but with little to no fluid pressure getting back to the cylinders it was pretty much not helping anything. It was watching the wheels still turn with the brake depressed that opened my eyes.



The bad news is I probably didn't need new cylinders and my old shoes where hardly worn (but cracking in places). The good news is clyinders are real cheap so I'm not really out much there and the even better news is the rear brakes are actually doing something at the present time. :D



Hope this post helps someone else out.



Rich
 
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Rich,



Thanks for making that post. I have known that my rear brakes weren't helping much if any at all.



Now, I can short cut the tedious procedure of the "why".



More proof of what TDR is all about.
 
fellas... search thru the forums about the porportioning valve, i too have the lack of rear brakes, and made mine adjustable as a few others have done here with a turnbuckle. becareful with it tied all the way up, i did this to mine, and on wet or snow covered surfaces, it will lock up the rear wheels with the slightest of pedal pressure generally causing unwanted swapping of leading ends of the truck. (read: i did it once!!) for general driving i find that if i lengthen mine about 3/4" to 1" i get a really good balance between braking power and lack of lock-up.
 
2x4

I have a 1999 drum brake 2 wheel drive. Think only the 4x4 has the porporting valve. My rear brakes look like new. Have already replaced front pads.
 
Man, thanks for the advice. I can't wait to get off of the computer to give this a try. I also have a 99 and I pull about a 2000# load around on a trailer with no brakes and my truck don't stop good at all. I try to keep the back adjusted as tight as I dare to keep them but I still have not been happy. Thanks for the help.

Cya, Dion
 
Re: 2x4

Originally posted by Paul Somers

My rear brakes look like new. .



Yeah my drums looked like brand new with a truck with over 100k on it. Anyone that has the same condition as I should be thinking something isn't quite right. :p
 
I did this...

http://ira.homelinux.net/~iweiny/Photos/HeightProp/



The main reason was that I run about 4 different weights, unloaded, towing, camper, and both the camper and trailer towning. And that does not include utility stuff like getting gravel for the house etc.



Furthermore, I have air bags which prevent the load value from working anyway.



Good luck.



PS I too tried driving with the valve in the "loaded" position while unloaded. I found I locked up the rear brakes way too much for my comfort.
 
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I just went and looked at my propotioning valve. I think I will do the spacer removal from the springs. Will 1. 5 to 2 inches be enough to help?
 
I have all the hd suspension and camper package, that my truck ride high. I was wondering do they make different length in the load sensor rod for different suspension packages or are they all the same length. I still have factory rears shoes at 100k and on my fourth set of front pads. Also if you have 4 wheel ABS the rears should not lock up.
 
I'm up at 128,000 now and I'm getting ready to replace the rears

soon. My rears work good. Having a 6 speed, I use my emergency brake each time I stop the engine and make sure its in reverse.



Most people with automatics never use their Emergency brake.

Its good practice to use it at least once a week to bring the rears up close to the drum and keep things in adjustment.



Dave
 
My 98 still has the orig. brakes on it. It stops OK, but not great.

I'm pretty easy on brakes.

I have ABS, if I removed the weight mechinism, would I still experience wheel lockup?

Eric
 
Originally posted by DHawthorne



Most people with automatics never use their Emergency brake.

Its good practice to use it at least once a week to bring the rears up close to the drum and keep things in adjustment.



Dave



I didn't think the emergency brake had anything to do with the self-adjusters on the rears--does it?
 
Removed Proportioning Valve

My truck weighs right at 8000# with camper shell, tools and driver, so I removed the proportioning valve when the TSB came out. I purchased the replacement part from the Dealer and have never regretted removing the valve. The improved braking was immediately noticeable. The anti-lock system seems to take care of the rear wheels locking up. Even with the valve removed, I am still on my original set of rear brake shoes. I adjust the star wheels every oil change (5k miles). The truck has 90K+ miles on it. I tow a 27' travel trailer occasionally.

Frank
 
I must not be that heavy unloaded

Because when I used a hose clamp to move the arm up all the way I was able to lock up the brakes. Damn near lost it on an emergency stop on a freeway interchange ramp. :eek:



That is why I put in the adjustment thingy...



I guess the best advice it to try it out under controled conditions and see how it works. Also be aware of the posiblity that slick roads or other conditions may affect its drivability and adjust acordingly...



Good luck, I know I LOVE the extra stopping power with it adjusted properly.

:D
 
This is a great brake bomb! I did this over a year ago. I made an adjustable turnbuckle link to replace the rod. I used a 3/8" thread turnbuckle, welded thick washers on the ends, and used the stock end bushings. Popped if back on, and did some testing to get the adjustment correct. Like JKERN, I found that adding almost 1" to the length of the original rod was just about right for my truck. Once I got it adjusted how I wanted it, I have not had the need to adjust it again. When I load it up, or tow, the valve still "sees" the added load, and allows more rear braking.



This one mod made more difference in stopping than the Carbon Kevlar front pads I had put on. With over a year on this modification, I am very happy with the results. I would suggest doing this before going to larger wheel cylinders.



Please be careful though! It is easy to get too much of a good thing, and this can cause lockup and control problems. When done using good judgement, this should be no more of a danger than upping the wheel cylinder size.



My truck is a 2001 2WD ETH DEE Quad cab Shortbed.

Chipstien, yes 2001 trucks and 2WD trucks can have this load sensing arm and valve system also.
 
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Rant



This brake thing bugs me. A choice of either crummy rear brake performance (like mine) or tinker with it yourself and maybe get locked up and swap ends? Where's DC on this? I thought brake performance issues were safety issues. Maybe somebody will die as a result of this superb piece of DC engineering and his/her family will sue the company.
 
Originally posted by gbm

Chipstien, yes 2001 trucks and 2WD trucks can have this load sensing arm and valve system also.
Hmm, I looked again yesterday and I do not have this. I wonder if this is because I have 4 wheel ABS. :confused:
 
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