Replacing head gasket, Need torque numbers!

[PHeadings]

Someone have a good resource for the torque numbers. Looking for fuel line nuts, intake plate, exhaust manafold, rocker box, injector bolts, rockers, valve cover ect.

 

[Triton]

Someone have a good resource for the torque numbers. Looking for fuel line nuts, intake plate, exhaust manafold, rocker box, injector bolts, rockers, valve cover ect.

This is from a 06 manual. I would assume it's the same but, could be wrong.


INSTALLATION
WARNING: THE OUTSIDE EDGE OF THE HEAD
GASKET IS VERY SHARP. WHEN HANDLING THE
NEW HEAD GASKET, USE CARE NOT TO INJURE
YOURSELF.
1. Install a new gasket with the part number side up,
and locate the gasket over the dowel sleeves.
2. Using an engine lifting crane, lower the cylinder
head onto the engine.
3. Lightly lubricate head bolts under bolt head and on
threads, with engine oil and install. Using the
sequence shown , tighten bolts in the following
steps:
a. Torque bolts to 70 N·m (52 ft. lbs. ).
b. Back off 360 degrees in sequence.
c. Torque bolts to 105 N·m (77 ft. lbs. ).
d. Re-check all bolts to 105 N·m (77 ft. lbs. ).
e. Tighten all bolts an additional 1⁄4 turn (90°).
9 - 2628 ENGINE - 5. 9L DIESEL - SERVICE INFORMATION DR
4. Install push rods into their original locations. Verify
that they are seated in the tappets.
5. Inspect rocker housing gasket for cuts and proper installation into groove. Replace if damaged.
6. Install rocker housing and bolts. Tighten to 24 N·m (18 lb. ft. ).
7. Install fuel injector (Refer to 14 - FUEL SYSTEM/FUEL INJECTION/FUEL INJECTOR - INSTALLATION).
8. Lubricate valve stem tips and install the crossheads
in their original locations.
9. Lubricate the rocker arms (1) and pedestals (2)
and install them in their original locations. Install
the bolts and torque them to 36 N·m (27 ft. lbs. ).
10. Verify that the valve lash settings are maintained
(Refer to 9 - ENGINE/CYLINDER HEAD/INTAKE/
EXHAUST VALVES & SEATS - STANDARD
PROCEDURE).
11. Install cylinder head cover gasket onto rocker housing.
12. Install injector harness nuts. Tighten to 1. 25 N·m (11 in. lbs. ).
13. Connect injector harness connectors at cylinder head cover gasket.
14. Install wire harness P-clip to cylinder head behind filter housing 24 N·m (18 ft. lbs. ).
15. Connect the IAT/MAP sensor connector.
16. Install the fuel filter housing assembly and hand tighten mounting bolts, Do not torque at this time.
17. Connect WIF sensor, and fuel heater.
CAUTION: Failure to follow procedure will result in fuel leaks and/or fuel system failure.
18. Install the fuel rail and high pressure fuel lines as follows:
a. Hand tighten fuel rail bolts.
b. Hand tighten fuel drain line to pressure limiting valve. Hand tighten banjo bolt at fuel filter housing.
c. Hand tighten fuel rail-to-cylinder head high pressure fuel lines.
DR ENGINE - 5. 9L DIESEL - SERVICE INFORMATION 9 - 2629
d. Install fuel line brace bolts-to-intake manifold finger tight for fuel lines # 2 thru # 5.
e. Install fuel line brace nut to rear lift bracket stud, finger tight, for fuel line #6.
f. Hand tighten fuel pump to fuel rail line.
g. Torque fuel line nuts at cylinder head to 30 N·m ( 22 ft. lbs. ).
h. Torque fuel line nuts at fuel rail to 30 N·m (22 ft. lbs. )
i. Using a back up wrench, torque fuel pump to fuel rail line to 37 N·m (27 ft. lbs. ). At injection pump.
j. Torque fuel pump to fuel rail line to 37 N·m (27 ft. lbs. ) at fuel rail.
k. Torque fuel drain banjo bolt at pressure limiting valve and front of fuel filter housing to 24 N·m (18 ft. lbs. ).
l. Torque fuel line brace bolts to 24 N·m (18 ft. lbs. ).
m. Torque fuel line brace nut to 24 N·m (18 ft. lbs. ).
n. Torque rail bolts to 24 N·m (18 ft. lbs. ).
o. Connect fuel pressure sensor.
p. Torque fuel filter mounting bolts to 24 N·m (18 ft. lbs. ).
19. Reposition number 6 fuel line shield and torque to 43 N·m (32 ft. lbs. ).
20. Install the fuel filter to injection pump low pressure line. Inspect and replace sealing washers if necessary.
Torque banjo bolts to 24 N·m (18 ft. lbs. ).
21. Connect fuel return line at back of cylinder head hand tight.
22. Connect fuel return line at filter housing hand tight.
23. Torque banjo connections at cylinder head and fuel filter housing to 24 N·m (18 ft. lbs. )
24. Install bracket to rear of filter housing. Torque to 24 N·m (18 ft. lbs. ).
25. Using new gaskets, install the intake grid heater and air inlet housing. Torque bolts to 24 N·m (18 ft. lbs. ).
26. Install wire harness P-clip and push on clip to air inlet housing.
27. Connect engine oil level indicator tube at fuel filter housing and at air inlet housing.
28. Install the charge air cooler-to-air inlet housing duct assembly. Torque all clamps to 11 N·m (100 in. lbs. ).
29. Connect intake grid heater wires.
30. Secure engine harness to front of cylinder head with bolt at four locations.
31. Connect engine coolant temperature sensor connector.
32. Connect radiator upper hose to thermostat housing.
33. Rotate generator into position. Install upper bolt and torque upper and lower bolts.
34. Install wire harness push-on clip below bracket.
35. Install wire harness P-clip to top of bracket.
36. Install fan support and torque to 32 N·m (24 ft. lbs. ).
37. Install cooling fan/drive refer to (Refer to 7 - COOLING/ENGINE/RADIATOR FAN - INSTALLATION).
38. Install accessory drive belt (Refer to 7 - COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION).
39. Install exhaust manifold/turbocharger assembly, using new gaskets. Start all bolts/spacers by hand. Starting
from the center bolts out, Torque bolts to 43 N·m (32 ft. lbs. ), then retorque from the center out again.
40. Install exhaust manifold heat shield to exhaust manifold studs. Install retaining nuts. Torque to 24 N·m (18 ft.
lbs. ).
41. Install exhaust bolt retention straps across cylinders 5 & 6.
42. Using a new gasket, connect the turbocharger oil drain tube. Torque to 24 N·m (18 ft. lbs. ).
43. Perform the turbocharger pre-lube procedure. (Refer to 11 - EXHAUST SYSTEM/TURBOCHARGER SYSTEM/
TURBOCHARGER - INSTALLATION)
44. Connect the turbocharger oil supply line. Torque to 24 N·m (18 ft. lbs. ).
45. Install air cleaner housing and duct.
46. Connect air inlet temperature/pressure sensor.
47. Raise vehicle on hoist.
9 - 2630 ENGINE - 5. 9L DIESEL - SERVICE INFORMATION DR
NOTE: Do not reuse the clamp for the exhaust pipe to turbocharger elbow connection.
48. Install the exhaust pipe to turbocharger elbow using a new clamp. Torque bolts to 11 N·m (100 in. lbs. ).
49. Lower vehicle.
50. Fill engine coolant (Refer to 7 - COOLING - STANDARD PROCEDURE).
51. Start engine and check for leaks

Fuels lines at the rail and feed tube are 22 lbs.

 

[PHeadings]

Thats just what I was looking for, Thanks.

Do you have the injector part-

(Refer to 14 - FUEL SYSTEM/FUEL INJECTION/FUEL INJECTOR - INSTALLATION)

and

(Refer to 9 - ENGINE/CYLINDER HEAD/INTAKE/
EXHAUST VALVES & SEATS - STANDARD
PROCEDURE)

Thanks again.

 

[Bob V]

Cali-, you can download your own factory service manual at "The Premiere website for Hemi Ram and Hemi SUVs. "

scroll down the left side till you get to the manuals.

Bob V

 

[Triton]

thanks bob... I was just going to post that.

 

[jwilliams3]

Injector bolts are 10 newton meters. The copper injector studs are 1. 3 newton meters (just barely snugged). Careful they will snap off very easily.

 

[roperteacher]

How does anybody in their right mind be able to complete that repair?LOLOLOL Seems daunting to me ! How long does it take????