betterthanstock said:
Talk to an engineer or a limo stretching place for recommendations, but I would suggest you use a spliced-in section at least 50% thicker (wall thickness) than the stock frame, and overlap with gussets for a foot or two on each side of the splice.
Good info, exactly what I was looking for, and that is exactly what I need to do!

I am not going to do this myself. I will be doing all the motor work because I know how, but I don't know how to stretch a frame, and all that is involved, all though I am heavily interested on everything that needs to be done.
Who is a good Limo stretching place? Distance is not the biggest issue, as I can have the truck delivered to a nearby dealer, and have the limo company pick it up. I just want a good job. I hate driveline vibrations, and have seen what they can do in the long run,, and the long run is how long I plan to keep it. Exhaust system,, well that's a given. Single 7" stack in the bed with an ultra low profile. Fuel system,, probably pushloc lines with a RASP. Brake lines,, I'll let the Limo company deal with that, electrical,, same thing.
With the Exhaust system in the bed, do yall think I should put a fuel tank along the pass side frame as well? That should give me another 20-25 gallons... It would be great to have a 700+ mile range on a tank, but refilling would require calling my loan officer, LOL.
I was thinking of doing a custom long arm (control arm) conversion in the front and putting it on airbags, while 4-linking the rear with air bags,, not so much for show, but for leveling and height adjustment. If I could have it sitting low on the highway for mileage, and higher for what little offroading the truck will be able to do, that would be the cats meow.
The only other thing I am seriously looking into is suiciding the rear doors and removing all door handles.
Merrick