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2nd Gen Non-Engine/Transmission suspension

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I know I'm sort of beating a dead horse here, but I need some advice on suspension parts to buy. I have the engine out re-building it and the transmission is soon to follow, so I thought that I might as well spend some dough on suspension parts too. I am thinking a DSS? 3rd gen track bar? New Bilsteins all the way around are way over due anyway... . What else, guys? I have not had many issues with tire wear or anything, but it will never be easier than now!
 
I'll take a stab at it and give you some advise based on my experience. I'd recommend the 3rd gen TB (I went adjustable... cost another $100) and the DSS, as you've indicated, as a must do first step. I went Bilstein shocks front/back and energy front suspension poly control arm/sway bar bushings and replaced the end links (your choice... I used Moog).



Next is the steering box. I went 3 turn PSC (no longer available) with light valving which I love since the steering is now effortless. I'd suggest PSS for a 3 turn box or for $1000+ go for the PSC (or other brand) cylinder assist steering. Since the steering boxes are not reliable to find I'll consider this route if I need another steering box, but for now my box is fine. I also have 2 steering stabilizers (Rancho Susp. ) but there are other brands available.



Last of all is consider the Y-to-T conversion (about $400 of Moog parts from rockauto.com). If I need replacement tie rod parts etc. then I plan to convert then. I'm not sure how well the mods above will fit with the conversion.



My steering/suspension has been very satisfying since I completed these mods.



In addition I replaced my warped calipers with drilled/slotted rotors and that stopped another death wobble after I completed the suspension mods. What works for you may be different depending on the wear of your current setup.



Good luck,
 
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To share my 0. 02 here goes:



1) Closely check the ball joints, wheel bearings, etc.

2) I have installed the DSS track bar in both my trucks. I waited too long and lost the seal in my 99 and had to rebuild the steering box too. This is a cheap but very important items to tighten up the front end of these trucks (even the third gen units).

3) I'm a big fan of Rancho RS5000 shocks, simple no adjustments and fairly durable.

4) I have not done it yet but I think I should be putting the MAXX links on both my trucks. Check out the other posts on MAXX links.



Good luck
 
I agree with ^^^^^ but would throw in a KORE HP front level kit with the bilstein 5100s it comes with and I 2nd the y to t conversion. The Thuren 2nd gen track bar is probably THE best value out there for our trucks and KORE just came out with one also.
 
You might look at DT PRODUCTS they have been a big help for me with rebuilding my front end. They set up a package deal for me with there heavy-duty track bar, link arms, steering stabilizer system, leveling kit and new shocks all the way around. There worth looking into.
 
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