Yeah, that's the wrinkle here. The Aero pump is rated @45psi and 13. 5 volts. They have available the graphs of the fuel delivery curves at different pressures and voltage of all their pumps.
If I'm not mistaken, that 800 lb/hr @45psi would become over 1600 lb/hr @ 40psi. Dropping it down to the 20psi most of us would want for our VPs, and you're looking at 3200 lb/hr, right? Maybe not.
I would suspect that to run this pump successfully, you'd have to enlarge the return lines CONSIDERABLY. You'd be bypassing a LOT of flow at idle and low-load conditions.
Aero offers an electronic pump controller that's similar to an auto transmission for your pump. I like the idea. It basically cuts the voltage to the pump at low load, and then ramps it up proportionately as load/RPM increases.
I like this new Marine pump of Aeromotive's, but I have to tell you that it sure seems like a LOT of work to get one plumbed in and regulated, etc.
Justin