Hello Smokin Joes 2500. Sorry, but I don't always get to check back here every day.
OK- some details... . (grab a cup of cofee... )
The lines are 8AN
The cooler unit I installed is B&M super cooler with integral fan. Summit P/N BMM-70297
This cooler has integral thermostatic switch. I actually wired the fan using a 3-position
toggle switch so I can choose among:
Fan on all the time
Fan off all the time
Fan controlled by cooler's thermostat switch
I also installed a red LED indicator so I can see whenever the fan is
running, even if kicked on by the cooler's thermostat.
Regarding cooler location: I plumbed mine at the end of the line,
trans fluid goes through my added cooler just before it returns to trans pan.
Cooler is physically hung just behind xfer case, just ahead of fuel tank.
It nestles neatly there and is nicely protected from road debris, etc.
I cut the stock trans fluid tubing in one location (just before it turns to enter the trans)
and used an 8AN compression fitting to 8AN hose. Ran the 8AN hose up over the xfer case
to the cooler (used other 8AN fitting as necessary to connect cooler. )
Then back from cooler up over transfer case, and into an 8AN hose-to-male thread
fitting, that connects where the return line used to. (fitting screws into trans)
As I recall, the male thread that screws into the trans is a bit of a neck down,
not as big as the rest of the fluid pipe I. D.
(I also added a mag-hytec deep pan, and that's where the sender for the trans temp gauge is)
There are other posts here which describe this in more detail.
Some quick definitions (for my words below), regarding trans fluid cooling:
stock heat exchanger- is the engine coolant-to-trans fluid heat exchanger.
stock trans cooler- is the trans cooler located in front of the engine radiator.
added trans cooler- is the B&M unit I mounted under the truck.
Stock fluid path is as follows:
Out of transmission, into stock heat exchanger
out of stock heat exchanger then up forward to stock trans cooler
out of stock trans cooler, back to transmission pan
===============================================================
After install of the cooler as I did, path is as follows:
Out of transmission, into stock heat exchanger
out of stock heat exchanger then up forward to stock trans cooler
out of stock trans cooler, back to my added trans cooler
out of added trans cooler, back to transmission pan.
================================================================
There's nothing magic about the stock heat exchanger. It merely
serves as a (useful) thermal link between engine coolant and trans fluid.
If the trans fluid is hotter than the engine coolant, then heat will
be exchanged from the trans fluid into the engine coolant.
(Then yes, some of the trans heat gets dissipated by the engine radiator
in the form of elevated engine coolant temp- I observed this first-hand
when towing in hot weather, BEFORE I added the trans cooler).
(Never had overheat, just observed elevated engine temp gauge and hot trans).
Converse is also true: If the engine coolant is hotter than the trans
fluid (such as during early driving or cold weather with warmed engine)
then heat will be exchanged from engine coolant to trans fluid. I am told
this is a good thing because it's also bad to have trans fluid too cold.
Whether an additional trans cooler is mounted ahead of the stock ones
or after them is a matter of some debate and personal choice. Having the
added cooler at the beginning of the path (NOT what I did) allows the added
cooler to get rid of some of the trans heat first, which lessens the amount of
trans heat that could possibly get added to the engine coolant (via the stock exchanger)
However I've also seen it argued as a chicken or egg situation, because
the value of any cooler is measured by temperature drop. (its output temp
relative to its input temp). Then the other side of the argument becomes
that the added trans cooler just before the fluid returns to the pan (as I did it)
cools the fluid before it enters the trans pan, which is where the trans
is going to pick it up from anyay. Maybe someone else will add their 0. 02
or reference another post here.
I didn't agonize much over the decision. It was pretty easy to tap into the
return line, and subsequent experience has shown me that trans temps are very
well under control now. I've not needed to use the fan yet, but I did turn it
on manually a couple of times just to see if it would produce a further temperature
drop. (it does).
==============================================================================
One more thing I learned (from Summit tech support) about AN braided hose-
AN fittings from different vendors are supposed to be OK to connect to each other,
BUT... .
Regarding where AN fittings connect to braided hose- you want to use hose and
fittings from the same manufacturer because hose dimensions vary among manuf,
and they design their own fittings to match the dimensions of their hoses.
===============================================================================
Only other note I can think to add here is:
Note where I mounted my trans cooler is just ahead of the stock fuel tank.
It's a great convenient location and secure, but you may want to think twice
if you plan to install an added capacity fuel tank, as the bigger fuel tank
may need to occupy some of this space.
===============================================================================
For the record-
I bought my AN fittings and hose and cooler from Summit.
I have no problem with Jeg's, just have never placed an order with them.
I found Summit's web site easier to navigate, and they have given great service.
I bought trans pan, diff pan, gauges etc. from Geno's.
Don't intend this to be a plug, but staff at Genos (esp. Brandon) are top notch.
Amen