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why does 5" pipes "rob" power?

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Tim said:
Because when the gasses cool and lose volume, they stop flowing. Then the engine has to PUSH them out, instead of them flowing out on their own.



@ 4,000 RPM with two turbos screaming and black smoke puking out of the pipe, I'm sure 5" flows very nicely, but on a street driven vehicle, it's widely accepted that it is overkill. It may or may not cost you power, but it's probably not going to gain you anything, either, and it will be louder.

For once I have to set the record straight about this notion of pipe sizing and loss of HP. Tim's comments are close but as usual not entirely correct and in the case of Turbo motors, very incorrect.



In a normally aspirated engine, you have exhaust waves traveling down the header pipe close to the speed of sound. When this wave reaches the collector, it expands, reverses and goes back up the primary pipe. If the pipe is small in diameter, the wave travels quicker with more energy, and therefore will help scavenge the exhaust for the next exhaust event. It is a very common mistake to think that an engine needs BACK PRESSURE to be efficient. This has nothing to do with it at all, but a loss of back pressure can disrupt exhaust tuning, cam selection and overall mixture ratio changes. In all cases, no back pressure combined with correct primary piping, proper lobe center selection and carb adjustments will always make the most power and volumetric efficiency.



What happens when someone installs too big of an exhaust primary or secondary pipe, is at the same RPM, the exhaust wave travels at a much slower speed, and does not efficiently scavenge the exhaust event. In fact at slow speeds, the weak exhaust pulse can actually force exhaust back into the cylinder, whereas the smaller pipe will actually pull intake mixture from the intake port during intake, exhaust overlap. Now, crank up the speed of the motor, and the larger primary pipe will make more power when the exhaust wave once again reaches close to the speed of sound. Big pipe primarys will move the torque curve upward, longer primary pipes will not increase TQ, but instead rock the torque curve.



Now comes to TURBOS. Turbo motors do NOT work as a normally aspirated motor, as there is almost no exhaust waves scavenging the exhaust port due to the simple fact they are converted into mechanical energy to drive the turbo. Exhaust waves are very weak, and do not travel down the exhaust pipe, reverse, and scavenge the next exhaust event. Instead, the turbo forces mixture into the intake port and during overlap will blow some through the exhaust port (which is why most turbo and SC cams have very wide lobe centers (114-118 degrees) vs. aspirated motors built for strong torque in the 104-106 degree lobe center range. .



A large exhaust diameter on a turbo motor will normally not cause the loss of torque by itself unless you have a cam with too close of a lobe center or excessive retarded timing which allows a blow through of the mixture and loss of boost, We have dynoed numerous SC and turboed motors over the years and never found that a change in the pipe behind the turbo made any low RPM difference unless the cam was extremely retarded or had a tight lobe center. Proper cam timing and lobe center selection will always benefit from larger primary piping, period (due to lack of back pressure and reduction of blow through).



Again, the turbo kills any exhaust pulsing that could effect cylinder scavenging and takes this sound wave energy and uses it to drive the impeller. However, remove some back pressure (nothing to do with pipe sizing) the opposite can occur, where loss of back pressure can result in over scavenge of the mixture and loss of actual boost at low rpm.



Thus, the real reason the only possible way it could effect a loss of low end HP and TQ in a turbo motor is a possible over scavenging of the cylinder and loss of net boost. But again, this can be fixed either by advancing the cam (to close the exhaust sooner to build boost faster), or widen the lobe center (to again close the exhaust valve sooner).



Simple?
 
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simple for an engine builder, who understands, but explaining it will go on and on. Tim temp drop I am refering to is egt, because it was stated that the turbo is the problem not the pipe, that being the case the egt should not drop by change in exhaust tube size. I am with hasselbach on this one thats well stated. just as I said why pay more for no gain, not a loss just no gain.
 
Gary - K7GLD said:
Well, I've been told that hot air rises...



... And that I should always carry some large rocks in my pockets... :D :D
I suppose if you have stacks maybe that is true but my exhaust points downward so by keeping the gasses hotter it would have to work against convection lol.
 
You will lose minimal HP because the computer defuels with a bigger exhaust. There was a thread a while back that explained it alot better with dyno proof and all.
 
in most cases the hp you lose due to bigger exhaust is regained somewhere else in the rpm range, usually you just change the power curve, low end tq is gained in the bottom but upper hp is lower with smaller pipe, and with larger pipe you lose low end tq but add to the top end hp, the higher the engine is revved the more flow is going through the pipe, especially with a turbocharged engine consuming 3-4 times the air, power loss and gain are just moved around the rpm range with pipe size or backpressure change, just go with the 5'' and you wont regret it.....
 
Well I've seen lots of tech explanations but I don't think anyone has quite hit the nail on the head as to what causes HP loss (actually low-RPM and spool-up response) by switching to 5" exhaust.



The culprit is the 5" dowpipe coming off a stock turbo. . . not a very good setup. It is exhaust velocity that helps spool and keep the turbo spinning. . . if the exhaust suddenly flares from less than 3" to 5" in diameter as it travels from the turbine discharge to the downpipe it certainly causes turbulence and kills velocity, which affects the turbine.



Unless you got twins, stick with a max 4" downpipe and then flare to 5" under your truck if you don't want to hurt low end response.



Vaughn
 
Vaughn MacKenzie said:
Well I've seen lots of tech explanations but I don't think anyone has quite hit the nail on the head as to what causes HP loss (actually low-RPM and spool-up response) by switching to 5" exhaust.



The culprit is the 5" dowpipe coming off a stock turbo. . . not a very good setup. It is exhaust velocity that helps spool and keep the turbo spinning. . . if the exhaust suddenly flares from less than 3" to 5" in diameter as it travels from the turbine discharge to the downpipe it certainly causes turbulence and kills velocity, which affects the turbine.



Unless you got twins, stick with a max 4" downpipe and then flare to 5" under your truck if you don't want to hurt low end response.



Vaughn

Not according to our dyno and flow bench tests. It is more of a problem of over scavenging and loss of net boost vs. any turbulence from 3 to 5 inch. Turbo motors are very different than naturally aspirated motors.



The change from 3 to 5 inch does not kill the turbo because the turbo does not notice any exhaust pulsing post turbo. The exhaust waves are minimum post turbo.



The actual loss of TQ is typically due to a loss of boost as a result of overlap in the cam. I've seen just changing from a 112 lobe center (typical diesel) to 116 degrees, and the gains in the TQ are phenomenal.
 
Tim said:
It's called the scavenging effect. Very difficult for me to explain. They don't flow on their own, per se, but what was exiting previously helps to "pull out" what is behind it.

It more to do with pulling in the new charge, that why turbo charged engine with a huge boost in theory should NOTloose much if any power. But the dyno chart say divverent there a lot going on,



Pull a muffler what the power gain on stock exhaust?
 
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You simply, for the most part, CANNOT apply normally aspirated engine/exhaust performance theory to a supercharged or turbocharged engine, period!



Entirely different physical characteristics are at work, both on the intake and exhaust sides. Camshafts must be different to deal wirh a positive intake charge vs a vacuum, and the turbocharger especially dampens exhaust pulses in the following exhaust system, greatly minimizing any semblance of "pulses" or effective scavenging...
 
Vaughn MacKenzie said:
Unless you got twins, stick with a max 4" downpipe and then flare to 5" under your truck if you don't want to hurt low end response.



Vaughn



There are even some people in the know who suggest, not openly because they sell exhaust systems :D , that it is best to stick with a 3" downpipe on an HX35 and then go to 4" at the end of the DP.
 
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