Old Trail Dog,
I don't rumor monger - got it? I am an ex engineer approaching 50 - my integrity is a high value to me, I am reporting the facts as I found them to the benefit of this forum, no more, no less.
To the point of the frame cracking "issues" As I stated before;
1. Shade Equipment, [authorized upfitter for Dge] indicated in a conversation that Dodge would not authorized service body installation due to some frame cracks in Quad LWB trucks, with normal pickup boxes NOT INSTALLED.
Furthermore, this gentleman was at the show in Indy in March, where he met with D/C, and was told of the chassis/cab release in 06, and a mid year running change on 05 DRW 4x2 trucks for bed off applications.
2. There is an order option for Box Off XBC on 4x2 DRW, reported by Tomeygun a week or so ago.
3. My local Dodge dealer service writer and manager validated my questions on the frame cracking problem, and while they had not seen any personally - they had been notified. I asked them if there were any issues with normal pickup box use, they indicated no.
4. I also understand from this forum there is a dealer kit to provide attachment mounting brackets for existing frames, however - I can not validate this personally.
These are the facts as I have found them out.
However, I made the decision to [after having the vibe issue not resolved on my 04] to sell the truck back to the dealer, rather than take the 05. [Even though I like the Cummins better than any other diesel ] Here is why:
From an engineering view: 3 GEn dodge compared to 05 Ford Super Duty
1. The frame on the Dge is of thinner steel than the front radius arms on a Ford Super Duty. Also, look at the Ford frame, one piece end to end, the Dodge is slip welded in the middle with a 3-4 " overlap. The Ford frame is about twice the thickness, plus there are points in the frame where there is a doubler added.
2. Examine the leaf spring mounts as well, the amount of steel is less in the Dodge.
3. Consider the effect in the next 3-7 years of corrosion on the interior of the frame, where rust will occur in the bottom section, where dirt,dust and salt gather. Without consistent flushing of the frame, and treatment with marine fogging oil, there will be rust. This frame gets it's strength from the oblong shape, not the thickness of steel as a C Channel. Like an aluminum can - consider you can stand on an aluminum can if there are no dimples in it. Put a small dimple in the can, try standing on it. My view is that when rust starts corroding the bottom of these frames, folks running heavy loads may start experiencing frame failures.
So, net-net for me - I didn't want an 05 Dodge - the frame is a weak point - I feel there may be a time in the future [3-7] years where this frame issue may become prevalent, especially in the Midwest and Northeast - such that these trucks will be a little value, other than salvage for the driveline.
I voted to move away from the Dodge for this reason and others. I tow heavy with a gooseneck, go off road at times, and plan to have a diesel truck for 15 + years, expecting to turn it into a farm truck and run the wheels off of it.
I examined the frame on the 1st and 2nd Gen of Dodge as well [I owned 2nd Gen trucks] These where built to last, similar to the Ford construction, classic C channel, with doublers where needed.
Dodge used to build a great frame, but the accountants are driving the engineering team to far to cost cutting. I know how this works, being in product development for 25+ years. Clearly the German management set goals that they believed to be right, and would not listen to the engineers concerns. Having worked for a German company in the past, I could see how this would work.
So, I voted with my feet and bought an 05 Ford.
Still looking for a good 1st or 2nd gen 12v 5speed for farm use though... .
Luke
Luke