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Engine/Transmission (1998.5 - 2002) Wow Edge-ez

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Transmissions not all equal

Our automatic transmissions are the product of production line assembly and quality. The design is quite strong as witnessed by the design being used since the 60's behind all kinds of powerplants including the bigblocks in muscle cars. But our Cummins engine with it's huge torque numbers at low rpms pulling a heavy truck is the toughest duty for the Auto trans.



Being a production line product, not a custom hand assembled product there are huge variations from trans to trans. The +/- allowable tolerances often add up to creating a very loose, internally leaking transmission that will have a rather short life. But occasionally all the tolerances come together and create a very good transmission that will hold up to a lot of abuse.



Our auto trans' live on pressure, the clutch packs are held by pressure, one of the big items done when a trans is upgraded is to raise the line pressures to hold more power. Also taking care of pressure loss from internal leakage means that the pressure gets to the clutch packs to do the intended job.



What is often misunderstood is that the pressures in the trans varies a lot based on throttle pedal travel. With a stock trans when you are running at say 45 mph OD, the line pressure will be somewhere around 60-80 psi. If you almost floor the pedal to accelerate but not hard enough to get a downshift into third gear, the line pressures will be in the 120-140psi range. This is a product of throttle pedal movement.



With a stock Cummins engine, a large amount of throttle pedal movement is needed to get good acceleration, but with a fueling box, only a very small amount of pedal travel will produce a lot more torque than stock, but the pressures in the trans are much lower, therefore the trans can slip and shudder. If it slips and shudders enough, the trans will self destruct.



What all the above distills down to is this: don't 'baby' the trans! Keep the rpm's up, and when you want to go, GO! use a lot of pedal, so the trans will have enough pressure to hold the power you are producing.



Some of the transmissions I've overhauled and upgraded have had fueling boxes and injectors installed for over 100K miles. They were driven with the above knowledge and survived longer than expected. But I have also overhauled and upgraded low mileage transmissions that were in very poor condition behind stock engines.



Some auto transmissions are much better than others. Just like some stick shift stock clutches hold a lot more power than others.



I hope this explains some of the experiences of our TDR members with their auto transmissions.



Greg L The Noise Nazi
 
Lsfarm..... :D :D



THANK YOU for taking the time to write a thorough and understandable explanation of the issues with boxes and autos!! This is what this board is all about. Smart guys helping and willing to take the time to share their wisdom with the less knowing.

I myself have gotten frustrated lately with the lack of appropriate responses to some very valid posts. Fellow members should be able to depend on each other to share their knowledge and experiences.



It is probably the single most reason people join the TDR. :)
 
Originally posted by SMadden

I just bought my low mileage ( 44000 ) Dodge last week. I had been reading all of the post on here and knew that the Dodge was the way for me to go. The day after I got my truck I ordered a complete set of guages and a Edge-EZ box. I installed the guages on Tuesday and my Edge box finally came in today. I had it on the truck and running in about 15 minutes ( probably could have been quicker but had to be very careful with the hose clamp on the boost elbow because of warranty issues :D ) All I can say is WOW. I can't believe that a little box can make that much difference. I wanted to put the comp box on but I know how I am. I am going to save up and do some trans mods before I go any further on the horsepower. I can tell this is going to be very addictive. A guy at work just bought a 6. 0 Ford and I am hoping with the edge that I will have a little mo power and be able to take him now. Thanks for all of the great post on here.

Thanks, Dion



Nah, it would be to busy slipping the tires on it's own oil slick from the rear main... . :D The 6. 0L that is...

jarsong
 
Yes. . Thanks for the good post (Lsfarm). That is the same info I got from Stephan at DTT. Keep the RPM up to build more pressure in the trans. With the high torque at low RPM and the the way DC has the coverter lock up at such a low rpm... . its just seems to be designed to fail. I would think it would be ideal to not allow the converter to lock til about 1700rpm.
 
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