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Engine/Transmission (1998.5 - 2002) Truck died on the freeway! Help please.

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My friend has a 2000 Dodge diesel truck with a little more than 200K miles. On his way home from work and on the freeway, the truck just died. He got it off the road and towed home where we checked it over. I asked him how recently he has changed his fuel filter,, well,, he has never changed it. I checked it and really, it didn't look any worse than mine that I change every 10K miles. I tried to start it and noticed that there was a pumping noise every time he turned the key on; fuel pump I figured. I checked to see if the fuel filter bowl was filling all the way up, and it wasn't. So, $205 and a new pump is installed. Still no start. Cracked an injector and there's fuel coming out, but I'm not sure how to tell if it's the right amount or not. By now the batteries were getting tired so he disconnected them and trickle charged them over night. Hooked back up and tried to start; still nothing. Won't even try. Try some ether gas and it starts. Won't stay started so it looks like fuel issue to me. Now we are nervous thinking it's gonna be an expensive injector pump. But there's fuel when we crack an injector and attempt a start, so I don't know. I checked how to read his engine codes here on TDR, so we gave that a try. The only code was P1693. DTC Detected in Companion Module A fault has been generated in the companion engine control module. More searching reveals that the code refers to an error code being detected in another module. Without a code from the other module, I can't tell what it's referring to. BTW, what the samhell does DTC stand for?!

Anyways, his truck has a "Power Puck". We are going to remove it to be sure that isn't what's causing the trouble. Also, we are going to inspect all the connections to the computer modules that are attached to the engine block. I figure one of them is the ECM, PCM, or maybe some other CM I'm not understanding.

Does any one have any clue what the problem is from what we've done so far or what we can do to help isolate the problem? My friend is a great guy, family man, works very hard in construction and really can't afford to pay out much more than he has for the lift pump already replaced. Thanks for any help!!
 
Did you crack about three injector lines? Bump the stater and you should here the lift pump run for 25-30 seconds. Do that a few times, then crack about three injector lines while cranking. It should start.



SNOKING
 
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We did not crack 3 injector lines, just one. We also didn't try to start the truck, just cranked it a few cycles to see if fuel was getting through. So, you are saying that, while cranking, to crack 3 lines, or can we crack 3 lines, then crank away? It'll start with the cracking open 3 lines, then trying to start and see what happens. Thanks for the suggestions!!

Jerry
 
BTW, what the samhell does DTC stand for?
Diagnostic Trouble Code



When cranking the engine with 3 injector lines loosened, you should get a small but good squirt of fuel from each one. But even this doesn't assure that the injection pump is working properly because the timing and duration of the fuel delivery could be way off due to an internal failure.



Unfortunately, if additional bleeding of the injector lines doesn't seem to help, then all of the symptoms you've mentioned thus far (the failed lift pump, the never changed fuel filter, 200000 miles on truck, presumably the original fuel injection pump, and no other symptoms of trouble beforehand) points squarely toward a failed VP44 fuel injection pump.



Good luck,



John L.
 
John, you have been tremendous help. Thanks. I'll pass this on and see what happens. I was wondering if the crank position sensor could be bad, but that should have thrown a code. Also was thinking one of the computers was dead. Could either of those cause the same symptoms?

I guess I'll start searching on the used truck market too. For an out-of-pocket expense, it would be a good down on a used truck with monthly payments within range of a licensed contractor who might be able to write off the truck as a business expense.

Thanks to SNOKING too!
 
Since the codes aren't showing up on the key on-off method, I'm taking it that they need to be read with a code reader of some sort then. I see ads in the local paper of repair shops reading the codes for free. I guess in an attempt to get the job of repair once the problem is identified. I'll look into this... .
Thanks for the tip blacksheep
 
If the P1693 showed up and you did not get a P0216, I would still try to get it started. I had dead pedal and P0216, and replaced the VP44. Runs good now. SNOKING
 
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