Friends,
I'm actually surprised to be posting here again, but here I am. After all the above, RV sat in its storage bay inside the mancave until this last Thu, where we pulled her out to take a trip. Had the fridge running on shore power, so as part of departure process, disconnect the shore power and use powered reel to roll up power cord, but no power to it. You can imagine I'm PO'd at 0315 in the morning dealing with this. I reconnected power to the cord and operated the reel. We departed with a power problem.
We arrived in Fort Worth TX a few hours later and had this on my mind the whole time. So, I got the old multi-meter out and started testing. I have 12VDC while plugged into shore power, but none with it disconnected, except as I had previously found, Lippert Level-Up System always connected to batteries AND it worked. Power on the Level Up System showed 13.6VDC and the same reading on multi-meter. I'm confounded. We go to the Texas State Fair and this still on my mind. I keep thinking where is the common point where battery power is provided to RV 12VDC systems. The ANSWER: the battery cutoff switch. I opened the RV control panel to inspect the backside of the battery cutoff switch. Both lugs are loose. The internal contacts are welded together from the high current flow and the RV side terminal is bent from heat. So, this damaged switch appears to me to be the CAUSE of my 12VDC problems in this whole thread.
Today, I'm going to remove the switch and bolt the two connectors together and wrap well with electrical tape to eliminate the current heat flow and allow the RV to have 12VDC systems function when I remove shore power. There is current protection, a 40amp auto resetting breaker feeding it, but the current causing the problem could be less than 40AMPs, or it just kept building current, resetting, building current, and resetting. Then I'm going to leave it alone until we return home where I can replace the switch and properly install it.
Thanks and Happy Trails ALL.
Ron