Engine/Transmission (1994 - 1998) 241 hd transfer case

[63shult]

I have a '96 Dodge and the transfer case is making a funny noise when I put it in four wheel drive and let off the throttle. Somewhat like a squeaking noise. Has anybody had a transfer case taken apart and if so, is it difficult to fix or rebuild?

 

[NIsaacs]

It might be front axle drive shaft u-joints. Drive train noise can/does travel so make sure you find the location before tear down

Nick

 

[DWeaver]

^ I agree with NIsaacs.

Just went through mine, because the planetary gear was shot.

My thoughts are unless you have the tools already, do not tear it apart. Need a heavy duty lock ring plier or those lock rings will be a pain. My biggest hurdle was the front shaft output needle bearing. Sunk into the case, no easy way to get out. Thought I was going to crack the case.

After adding up parts and tool cost, me rebuilding my own or buying the rebuilt was the same amount, without shipping or core.

 

[63shult]

thanks for the response i did check the front u-joints they are ok i was just wondering what was involved in taking transfer case apart and rebuild it