In response to questions regarding heat / bulb life / etc. . .
After selling / testing tens of thousands of Brite Boxes (BB), we have never had a situation where heat from a STOCK wattage bulb has caused problems. Our local Sheriff's dept. has rum them for the past 5 years them in their Durangos and has a lot of in depth documentation and testing as a result. They have found that bulb life is not sacrificed with a BB, and in fact may be greater. For instance, I had a 97 Ram (with BB since new), and never replaced a headlight bulb in it when I sold it this March - and I do my share of night driving.
I don't know how many readers are familiar with the concept of "halogen recycle" so here it is . . . Unlike sealed beams of yesteryear, halogen headlights and bulbs do not experience lens or capsule blackening. What the black substance is actually burned off filament that has been deposited on the glass. Using halogen gas in a bulb allows the burned off filament to be REDEPOSITED on the filament instead of the glass. That is why halogen bulbs last longer, burn brighter, and stay clear. The only reason why a halogen bulb burns out is that the burned off filament is never redeposited exactly where it burned off, the filament eventually get a thin spot, then burns out or breaks from vibration.
Here is out theory on why the bulbs last longer . . . With your BB on high beam, you are burning off both low and high filament. When you shut off high beams, all the filament that is in suspension with the halogen gas is suddenly redeposited on the LOW beam filament, thus building it up and maximizing the life of it. Of course, this is only our theory, but it seems to make sense. Of course the thickening of the low beam filament in this theory comes at the expense of the high beam filament, but who has ever burned out a high beam of a dual filament bulb?
Being in the light business, over the years, we have talked to a lot of people in the industry. Basically, they know that drivers HOLD the flash to pass feature on to get highs and lows together. Therefore the bulb and headlamp manufacturers have made their components tough enough to handle it - WITH a stock wattage bulb (9007 bulb stock = 55w low and 65w high). Replace the stock bulb with one that is 90w/130w and you WILL have problems. It's simple - wattage is directly proportional to heat. Stock bulb should equal no problems from our experience.
If you want to upgrade your bulb, use the Sylvania Silverstar. We have no affiliation with Sylvania, just found that these work good. Everyone here runs them. Basically stock wattage, maybe 5w more than stock on high and low, but we haven't had any problems, and neither have our dealers. You can get them at Wal Mart.
We also appreciate your kind comments on jobs here vs. shipping them out. It means a LOT to us to be able to give a paycheck to someone we know and see everyday. We also buy American. For example, the best relay for the BB is made here in the USA. We buy them by the thousands - but they are expensive. We could save something like $2. 00 per buying a Taiwanese copy. No takers here. We choose to use the USA relay in our products despite the fact that I could write myself a $30,000. 00+ raise by switching suppliers on a single part.
I'm just waiting for one of you guys to call OPRAH so she can buy one of these kits for every 3G ram owner in the USA!
:-laf
Respectfully submitted,
Joel Toy
Baker Auto Accessories
970. 879. 4200