Just rebuilt mine and all went well, except for the seal I missed during reassembly :{ I had to drop the transmission and go back into it. But overall, if you can handle major engine work, a transmission overhaul is not that bad.
A couple of tips:
1 Take your time
2 Cleanliness!!!
3 Watch for orientation of shims and seals
4 You'll need a dial indicator and a pair of calipers
5 Get the ATSG manual!
6 Proper shimming of the transmission going back together is essential! Dodge didn't
nessaceraly shim it correctly in the first place.
7 Check for availability of shims at your local dealer/parts store
8 A press is required for the overdrive unit. It has a spring with 800 pounds of
force behind it. Special tools are required for properly setting the OD up
correctly. (you can get by without them, but it is difficult)
9 A front clutch compressor tool is very handy
10 A buddy also comes in handy
11 Overhaul sections at a time, do not tear apart more than you need to all
at once
12 Cleanliness!!!
13 Take your time and triple check as you go along
14 And last but not least, Cleanliness!! This is not something you want to do
around in a dirty environment.
I bought all of my parts from a reputable transmission shop and had the luxury of bugging them for information etc. while rebuilding my transmission. My buddy, another loyal TDR member, was also very valuable.